Air conditioner FIAT MAREA 2000 1.G Workshop Manual

Engine Marea- Marea Weekend 9 ™
Fuel feed system 2000 range @
10.
ELECTRONIC INJECTION CONTROL UNIT
The control unit processes signals from the various sensors by applying software algorithms and controls
the actuators accordingly (particularly the injectors and pressure regulator) to achieve the best possible
engine service conditions.
The control unit is "flash E.P.R.O.M." type, i.e. it can be reprogrammed from outside without andy need
to adjust the hardware.
The injection control unit contains a built-in absolute pressure sensor and is connected to the wiring by
means of a 121 pin connector.
Control unit connection identification (PIN-out)
4 5 43 24 6 25 96 106 113 105 119 120 121
1 Earth 25 Not connected
2 Earth 26 Not connected
3 Earth 27 Not connected
4 Actuator power supply 28 Not connected
5 Injector/ECU power supply 29 Not connected
6 Not connected 30 Not connected
7 Not connected 31 Not connected
8 Not connected 32 Not connected
9 Not connected 33 Not connected
10 Not connected 34 Not connected
11 Fiat CODE 35 Not connected
12 Not connected 36 Not connected
13 Injection relay
14 Glow plug control
15 Throttle body solenoid
16 EGR valve
17S VGT solenoid
18 Air conditioner relay
19 Radiator fan high speed relay
20 Radiator fan low speed relay
21 Diagnostic warning light control
22 Glow plug activation control
23 Not connected
24 Auxiliary fuel pump relay
10 Publication no. 506.763/24

Ma tea- Ma tea Weekend !@ ™
2000 range ©
Engine
Fuel feed system
10.
37 Not connected
38 Not connected
39 Not connected
40 Not connected
41 Not connected
42 Not connected
43 Not connected
44 Not connected
45 Not connected
46 Not connected
47 Engine rpm signal output
48 Diagnostic line k
49 Vehicle speed signal input
50 Not connected
51 Activation signal from 4-stage pressure switch
52 Activation signal from 3-stage pressure switch
53 Not connected
54 Not connected
55 Not connected
56 Not connected
57 Not connected
58 Key ON signal
59 Brake switch
60 Air conditioner activation request
61 Clutch switch
62 Glow plug diagnosis
63 Not connected
64 Not connected
65 Not connected
66 Not connected
67 Not connected
68 Not connected
69 Not connected
70 Not connected
71 Not connected
72 Not connected
73 Not connected
74 Not connected
75 Not connected
76 Accelerator pedal 1 earth
77 Accelerator pedal 1 signal
78 Accelerator pedal 1 power supply
79 Accelerator pedal 2 earth
80 Accelerator pedal 2 signal
81 Accelerator pedal 2 power supply
82 Diesel temperature sensor (pin 1)
83 Diesel temperature sensor (pin 2)
84 Coolant temperature sensor (pin 1)
85 Coolant temperature sensor (pin 2)
86 Air flow meter (pin 1)
87 Not connected
88 Air flow meter (pin 3)
89 Air flow meter (pin 5)
90 Fuel pressure sensor (pin 3)
91 Fuel pressure sensor (pin 2)
92 Fuel pressure sensor (pin 1)
93 Turbo pressure sensor (pin 1)
94 Turbo pressure sensor (pin 3)
95 Turbo pressure sensor (pin 2)
96 Not connected
97 Air flow meter (pin 4)
98 Not connected
99 RPM sensor (pin 1)
100 RPM sensor (pin 2)
101 RPM sensor (pin 3)
102 RPM sensor (pin 1)
103 Timing sensor (pin 2)
104 Timing sensor (pin 3)
105 Not connected
106 Not connected
107 Not connected
108 Fuel pressure regulator
109 Fuel pressure regulator
110 Not connected
111 Heater relay control Fuel filter
112 Not connected
113 Not connected
114 Cylinder 4 injector control
115 Not connected
116 Not connected
117 Cylinder 1 and 2 injector power supply
118 Cylinder 3 and 4 injector power supply
119 Cylinder 1 injector control
120 Cylinder 2 injector control
121 Cylinder 3 injector control
Copyright by Fiat Auto 11

Marea- Marea Weekend
2000 range ©
Electrical equipment
Protection and security devices
55.
PROTECTION AND SAFETY DEVICES
All the vehicle supply lines were designed taking into account the most up-to-date directives in terms of
safety and protection, especially to prevent fires.
There are 2 types of protection:
- active protection, aims to reduce the causes of faults "at source"
- passive protection, aims to limit the effects of a fault as much as possible
The first category includes a carefully designed wiring layout with wires positioned and carefully anchored
on tracks that are repaired and protected if necessary.
The cables connected to the alternator and the motor were modified for this reason by adding protective
caps etc. A strengthened sheath was also introduced for some of the more exposed sections of wiring.
The passive protection includes all interventions to reduce faults due to high current (overload, short cir­
cuit).
All system fuses were rated based on the nominal absorbtion of the loads activated at the same time, to
ensure intervention in cases of a clear short circuit.
The introduction of a box containing 4 maxifuses with other fuses connected on the outside means all
the supplies can be protected except for the cable that connects the battery to the starter motor and the
cable that connects the starter motor to the recharging alternator. These cables are therefore protected by a
strengthened supplementary sheath.
In "MAXI" fusebox A:
EFI electronic injection fuse (petrol)
GLOW: plug fuse (diesel)
IGN: ignition switch fuse
J/B2 fuse master supply .
J/B1 fuse master supply
Next to the box.
B: fan fuse (see table)
C: ABS 60A fuse
D: second fan fuse: 40A (JTD)
115961 1998
iFil 30A IJ/B21 BOA
fiGNl 4OA IJTBTI BOA
1910JTD
IGLOWl 60A P7B21 80A
MGNI 40A IJ/Bll 80A
FUSE B
30A engine petrol without air conditioner
40A 1596 with air conditioning, JTD
50A 1998 wth air conditioning
Copyright by Fiat Auto 1

Marea-Marea Weekend
2000 range Q
DESCRIPTION OF WIRING AND CONNECTORS
CONNECTOR A
N.
No.
Wiring
colour Circuit involved
1 R Supply (+30) from fuse box
2 BR Supply (+30) from fuse box
CONNECTOR c
N. No.
Wiring colour Circuit involved
1 RN Car interior fan power supply (with
air conditioner), air conditioner
control unit
2 MB Fuel pump control, inertia switch
3 AN Car interior fan power supply (only heater), air conditioner control unit
4 H Right dipped beam headlamp
5 HN Left dipped beam, headllamp en­
ablement
6 VN Left main beam
7 V Right main beam
CONNECTOR E
N.
No.
Wiring colour Circuit involved
1 RN Right brake light
2 GR Rear view mirror control light
3 RG Left brake light
4 MN Rear window power supply
5 MB Fuel pump, inertia switch
6 -N.C.
7 AN Left rear turn signal
8 -N.C.
9 GR Right rear side light (without check
panel)
10 HL Left number plate light (without
check panel)
11 -N.C.
12 RG N.C.
13 RN N.C.
14 R Supplementary brake light
Electrical system
Junction unit
55.
CONNECTOR B
N. No.
Wiring
colour Circuit involved
1 R Power supply to electric windows, door lock, service control unit, main beam relay, fog lamp, sun-roof, heated seats, cigar lighter
CONNECTOR D
N.
No.
Wiring colour Circuit involved
1 G Left headlamp alignment
2 G Right headlamp alignment
3 G Headlamp alignment control
4 AN Front and left side turn signal
5 AR Alarm control unit power supply
6 HB Right headlamp alignment power
supply
7 H Left headlamp alignment power
supply
8 H Headlamp alignment control
9 B Reversing light control
10 Z Horns.
11 Z Horns.
12 -N.C.
13 GV Right front side light
14 AR Brake light power supply
15 A Front and right side turn signal
16 GL Left front side light
17S -N.C.
18 RN Brake light control
CONNECTOR F
N.
No.
Wiring colour Circuit involved
1 HR Dipped beam control
2 -N.C.
3 LR Main beam control
4 -N.C.
5 G Side light power supply from ignition
Copyright by Fiat Auto 5

Marea-Marea Weekend Electrical system
2000 range @ Junction unit
55.
LIST OF FUSES AND MAJOR PROTECTED CIRCUITS
Fuse
No. Amp Symbol Protected circuit Fuse
No. Amp Symbol Protected circuit
1 ion SERVIZI SERVICES
Brake light - Supple­
mentary brake light -
Turn signal - Instrument
power supply
6 10 ID Right main beam
headlamp
7 10 ID
Left main beam
headiamp - main beam
headlamp warning light
Right front side light -
Left rear side light
Right number plate light
- Radio light - Instru­
8 20 0*
Radio - Door lock -
Boot light
2 10 3> ment dimmer lighting -
Side light warning light -
Cigarette lighter light -
Switch panel light -
9 10 A
Hazard warning lamps -
Instrument power supply
(from January 2001)
Automatic transmission
control light - Carphone
light - heater/air condi­
tioner control lighting 10 10 SERVIZI SERVICES
Internal lights (front and
back) - Instrument sup­
ply (to December 2000)
- remote control receiver
and alarm control unit
supply - Car phone
power supply - Tester
output power supply
3 10 -;o oi-
left front side light
Right rear side light -Left
11 30 Heated rear windscreen
- Mirror demisting
3 10 -;o oi-number plate light
Mirror control light -12 30 8
Car interior climate con­
trol fan motor (air con­
ditioned).
lO Right dipped beam
headlamp
13 20 Air conditioner control
unit - horns
4 10 lO Right dipped beam
headlamp
14 20
Windscreen wiper - Rear
windscreen wiper
Windscreen / Rear wind­
screen wiper - Headlamp
washer intermittence
5 10 %o
Left dipped beam
headlamp - Headlamp
alignment corrector
Headlamp washers inter-
mittence
15 20 La
Air conditioner control
unit - Car interior cli­
mate control fan motor
(heated).
(*) Replaced with 15A if tow-hook installed.
Copyright by Fiat Auto XII 00 - Supersedes previous version 7

Electrical system
Protection and security devices
Marea-Marea Weekend
2000 range Q
55.
SUPPLEMENTARY FUSEBOX
Many shunt fuses are found under the facia
just above the junction control unit
The fuses are grouped in two special multiple
connectors, one for the front wiring the other
for the facia wiring, according to a pre-set
position and located as shown in the figure:
3A: front wiring
Fuse Protected circuit Amp
- F1 Fuse protecting ignition activated services (15/54) 7.5
- F2 Fuse protecting headlamp washers 20
- F3 Fuse protecting injection and CODE, fan 7.5
- F4 Fuse protecting ABS 10
- F5 Fuse protecting compressor and air conditioner 7.5
- F6 Fuse protecting injection memory and CODE, fan 7.5
3D: facia wiring
Fuse Protected circuit Amp
- F1 Fuse protecting ignition activated services (INT) 7.5
- F2 Fuse protecting foglamps 15
- F3 Fuse protecting rear electric windows 25
- F4 Fuse protecting front electric windows 25
- F5 Fuse protecting sunroof, seats, cigarette lighter 30
- F6 Fuse protecting airbag 10
8 Publication no. 506.763/24

Electrical equipment Marea-Marea Weekend
Location of components on the car 2000 range ©
55.
LOCATION OF CONTROL UNITS AND DIAGNOSTIC SOCKETS (PASSENGER COMPARTMENT)
P4f012LL01
114 Air bag electronic contol unit
131 Fiat-CODE electronic control unit
238 Rear electric windows control unit
244 Integrated services control system
253 Air conditioner control unit
267 Automatic transmission control unit
333 Injection control unit (JTD)
375 Standardized diagnostic socket
12 Print n° 506.763/23

Electrical equipment
Component location
Marea-Marea Weekend
2000 range ©
WINDSCREEN WASH/WIPE - REAR WASH/WIPE - HORN - HEATED REAR WINDOW - HEADLAMP WASHERS
Component key
3 Power fusebox
4 Junction unit
7 Stalk unit
8 Left front earth
9 Right front earth
10 Engine battery earth
11 Battery
12 Ignition switch
13 Connection between right/left front cables
18 Left rear earth
19 Right rear earth
22 Left facia earth
24 Windscreen wiper motor
25 Front/rear washer pump
26 Rear wiper motor
28 Connection between facia/rear cables
34 Switch control unit
39 Heated rear window
46 Left low tone horn
47 Right high tone horn
97 Headlamp washer pump
98 Headlamp washer intermittence
120 Connection for air conditioning unit ca­
bles
127 Connection between front left cable/cable
on relay holder bracket
236 Connection between rear cables and tail­
gate
244 Integrated services control system
253 Air conditioner control unit
55.
Connection between right/left front cables
28A Facia/rear lead connection
RN n.d.
GN 309
NZ 22
HG 6B
28 B Facia/rear lead connection
BN 31 OA S 120B HG 70
Z120B
MN n.d.
HV70
NZ 31 OA
236 Connection betwen rear lead and tail-gate
* CB 28B
HL4E
RG4G
Marea Weekend
RN n.d.
GN4G NZ 56 AR 244B *
MB 244B *
V107A
CL 236 *
CB26*
* The cables involved in the wiring diagram are marked with an asterisk.
46 Print n° 506.763/23

Electrical equipment
Component location
Marea- Marea Weekend
2000 range ®
Climate control system/heater with thermostatic adjustment (1596)
Component key
3 Power fusebox
4 Junction unit
6 Instrument panel
9 Right front earth
10 Engine battery earth
11 Battery
12 Ignition switch
13 Connection between right/left front cables
28 Connection between facia/rear cables
34 Switch control unit
36 Connection between dashboard/right
front door cables
68 Right door mirror
70 Connection between dashborad/front ca­
bles
120 Connection for air conditioning unit ca­
bles
124 Air condiitoning compressor control relay
127 Connection between front left cable/cable
on relay holder bracket
147 Air conditioner compressor
195 Ignition/injection control unit (1596)
202 Heater/air conditioner unit control symbol
lighting bulbs
206 Climate control system fan
207 Fan speed adjustment switch
209 Air intake flap control actuator
211 Frost sensor
222 Earth for air conditioning system
233 Thermal switch on engine coolant pump
244 Integrated services control system
253 Air conditioner control unit
254 Climate control system controls with inte­
rior temperature sensor
255 Electronic speed variator for climate control
fan
256 Air mixing control actuator
258 Treated air temperature sensor
259 Required temperature adjustment solenoid
260 MAX-DEF microswitch
365 4-stage pressure switch
375 Standardized diagnostic socket
55.
36 Connection between dashboard/right front door cables
* S 28B.
HG310D
GN 244A
Z28B
N 19 _
A n.d.
AG n.d
B310E
MN n.d.
LR66
BN 111B
HV66
AG 68
MN 68
1 20 Connection for air conditioning unit cables
1Z 28B.
*N22.
"AN 70
' RN 70.
. Z n.d.
127
1596
Connection between front left cable/cable on relay holder bracket
62 AN n.d. *
B3 MG 195A*
A2 RN 13 B4 S195A*
A4 AB 195A B5 VN3A
A5 AG 195A B6 B195A
A6 M3A* B7 VG70*
A7 MN 13* C2 BN 195A
A8 Cn.d. C3 HL n.d.
C4 SG n.d.
RN 98
_AlAV123 g*]
A5 AG 122
_A6_ M 124 * [§]
JiL MN 124 *[§]
_*!L C n.d.
_§?_ AN 124*[§]
_B3_MG 124 *§]
-US 365* [$]
J*!LVN98
J?6. B 365 [ffi
_g7_ VG 365*[ _2?_BN365 [§]
_Pi_ HL98
_?i_SG 98
The cables involved in the wiring diagram are marked with an asterisk.
52 Print n° 506.763/23

Electrical equipment
Component location
Marea- Marea Weekend
2000 range ®
Climate control system/heater with thermostatic adjustment (1910 JTO)
Component key
Power fusebox
Junction unit
Instrument panel
Right front earth
Engine battery earth
Battery
Ignition switch
Connection between right/left front cables
Connection between facia/rear cables
Switch control unit
Connection between
front door cables
Right door mirror
Connection between
cables
Connection for air conditioning unit ca­
bles
124 Air condiitoning compressor control relay
127 Connection between front left ca­
ble/cable on relay holder bracket
Air conditioner compressor
I.E. system relay feed
Heater/air conditioner unit control sym­
bol lighting bulbs
Climate control system fan
Fan speed adjustment switch
3
4
6
9
10
11
12
13
28
34
36
68
70
120
147
150
202
206
207
dashboard/right
dashborad/front
209 Air intake flap control actuator
211 Frost sensor
233 Thermal relay on engine coolant pump
244 Integrated services control system
253 Air conditioner control unit
254 Climate control system controls with in­
terior temperature sensor
255 Electronic speed variator for climate control
fan
256 Air mixing control actuator
258 Treated air temperature sensor
259 Required temperature adjustment sole­
noid
260 MAX-DEF microswitch
333 Injection control unit (JTD)
334B I.E. protective fuse (JTD)
365 4-stage pressure switch
375 Standardized diagnostic socket
55.
36 Connection between dashboard/right front door cables
' S 28B.
HG310D
GN 244A
Z28B*
SN 28B
A n.d.
AG n.d.
B310E
MN n.d
LR66
BN 111B
HV66
1 20 Connection for air conditioning unit cables
' Z 28B
*N22.
"AN 70
.Zn.d.
1 27 Connection between front left cable/cable on relay holder bracket
JTD
HL BR n.d.
_ALMNI3*
HL AR n.d.
HL MG 333A'
HL GN55
HL AR n.d. *
HL AG 333A A8 RG289
_A1_ BR 303 B4 B365 A2 MN 124* $ B5 VG 365 * A3 AR124 B6 N365 A4 MG 124* $ B7 BN 365 A5 GN 304 B8 VN 98 A6 HN 304 * C1 SG 98 A7 AG 122 C2 M 124*[*g A8 RG304 C3 Cn.d. B1 RN 98 C4 AB n.d. B2 HL 98 C8 R152 B3 S365*
The cables involved in the wiring diagram are marked with an asterisk.
54 Print n° 506.763/23