Lambda FIAT MAREA 2000 1.G Workshop Manual

Marea-Marea Weekend Technical Data
2000 range (j§) Engine: fuel system - special tools
OO.io
INTEGRATED ELECTRONIC INJECTION/IGNITION SYSTEM
COMPONENTS
Electronic control unit
Manual gearbox I.A.W. 4EF. B3
Electronic control unit
Automatic transmission I.A.W. 4EF. L1
Air pressure sensor M. Marelli TPRT 05
Fuel vapour solenoid valve M. Marelli EC2
Throttle case M. Marelli 46 SX F2
Idle adjustment actuator M. Marelli IB 02
Injector M. Marelli IWP 109
Fuel pressure regulator MARWALL RPM 84
Coolant temperature sender unit SYLEA 402.386.01
Top Dead Centre and rpm sensor M. Marelli CVM 02
Throttle position sensor (potentiometer) M. Marelli IPF 2C
Detonation sensor NGK KNE 11
Electric fuel pump (*) MARWALL ESS 291
Lambda sensor upstream of catalyzer NTK OZA 534 A1
Lambda sensor downstream of catalyzer NTK OZA 532 A1
Fuel filter MARWALL FA 5325 IN
Timing sensor SYLEA SFA 200
Ignition coil Champion BAE 920A/
BERU 0.040.100.029
SPECIAL TOOLS
(*) Use tool 1870736000 for removing-refitting the fuel pump retaining ring nut
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Technical Data Marea- Marea Weekend
Engine: fuel system - special tools 2000 arnge ©)
OO.io
INTEGRATED ELECTRONIC INJECTION/IGNITION SYSTEM COMPO­
NENTS
Injection/ignition system electronic control unit Bosch ME31F001
Motorized throttle body Bosch 0.250.003.052
Injector Bosch 0.280.155.770
Electric fuel pump (*) Bosch 0.580.313.011
Air flow meter Bosch 0.281.002.199
Engine coolant temperature sensor ELTH 2690350 - SYLEA
402.183.01
Lambda sensor (one upstream and one downstream of the catalyzer) Bosch LS F4
0.258.006.193
Fuel vapour solenoid valve Bosch 0.280.142.340
Detonation sensor Bosch 0.261.231.131
Hall effect injection timing sensor Bosch 0.232.101.036
Top Dead Centre and rpm sensor Bosch 0.261.210.160
Ignition coil Bosch 0.221.504.014
SPECIAL TOOLS
(*) Use tool 1870736000 for removing-refitting the fuel pump retaining ring nut
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Marea- Marea Weekend • *» Engine
2000 range (§) Fuel feed system
10.
Pages
FUEL FEED SYSTEM
- Engine management system 1
- Diagram showing engine exhaust assem­
bly 1
- Fuel anti-evaporation system ~2
- Location of diagnostic socket 2
- Location of injection/ignition system
components in the engine compartment 3
- Front Lambda sensor . 4
- Rear Lambda sensor 4
- Catalytic converter heat shield 5
- Catalytic converter 5
- Exhaust manifold 6
- Electric fuel pump with level sender unit 7
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Marea- Marea Weekend • ^ Engine
2000 range (Q) Fuel feed system
10.
ENGINE MANAGEMENT SYSTEM
The Marea-Marea Weekend 1596 16v has a 4 cylinder in line engine, with 16 valves, 1596 cc, twin over­
head camshaft and a Marelli IAW 4EF integrated electronic injection/ignition system.
The fuel system differs from the one described for the 1581 16v "99 range" version through the addition
of several variants to make it compatible with the EEC Stage 3 EOBD regulations.
The main modifications to the system can be summarized as follows:
- Engine management control unit with IAW 4EF
- Catalytic converter near the exhaust manifold to take maximum advantage of the heat of the gases.
- Two Lambda senors, one upstream (front) and one downstream (rear) which check the quality of the
exhaust gases and the operation of the catalyzer.
- Adoption of a timing sensor on the inlet side timing pulley.
DIAGRAM SHOWING ENGINE EXHAUST ASSEMBLY
1. Exhaust manifold
2. Catalytic converter
3. Front Lambda sensor
4. Rear Lambda sensor
5. Silencers
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Engine
Fuel feed system
Marea- Marea Weekend •
2000 range @
FRONT LAMBDA SENSOR
Removing
- Disconnect the negative battery terminal.
1. Disconect the electrical conection (1a), re­
lease the wiring from the retaining band
(2) and disconnect the Lambda sensor (3).
Refitting
- Position the sensor and tighten it to torque
avoiding forcing the component which
would damage it irreparably.
Apply special grease (e.g. Bosch 5
964080112) to the threaded part of the
sensor.
REAR LAMBDA SENSOR
Removing
- Position the vehicle on a lift.
- Disconnect the negative battery terminal.
2. Disconnect the electrical connection (1)
and release the wiring from the retaining
bands.
3. Raise the vehicle and disconnect the
Lambda sensor.
Refitting
- Position the sensor and tighten it to torque
avoiding force on the component which
would damage it irreparably.
Apply special grease (e.g. Bosch 5
964080112) to the threaded part of the
sensor.
- Connect the connector and renew the
Lambda senor cable fastenings.
4 Print n° 506.763/23

Marea-Marea Weekend
2000 range ©
Engine
Fuel feed system
10.
CATALYTIC CONVERTER HEAT SHIELD
Removing-refitting
- Position the vehicle on a lift and disconnect
the negative battery terminal.
1. Raise the vehicle and undo the bolts (1)
fixing the heat shield for the driveshaft
boot, then detach the heat shield (2); undo
the other lower bolt for the catalyzer heat
shield.
- Lower the vehicle and detach the front
Lambda sensor as described in the relvant
paragraph.
2. Loosen the bands shown and detach the
air hose from the filter to the throttle cas­
ing, complete with resonator.
3. Undo the upper bolts fixing the heat shield
and detach it.
CATALYTIC CONVERTER
Removing-refitting
- Position the vehicle on a lift and disconnect
the negative battery terminal.
- Disconnect the front Lambda senor as de­
scribed in the relevant paragraph.
- Detach the catalytic converter heat shield
as described in the relevant paragraph.
4. Undo the nuts fixing the catalytic converter
to the exhaust manifold.
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Engine
Fuel feed system
16v Marea- Marea Weekend ©
2000 range @
1. Loosen the band securing the catalyzer
acting on the bolt (1) and undo the bolts
(2) fixing the band to the bracket.
2. Disconnect the connector for the rear
Lambda sensor and release the cable from
the retaining bands along the routing.
3. Raise the vehicle, undo the bolts fixing the
catalytic converter to the rear exhaust pipe
and detach the converter, complete with
rear Lambda sensor.
EXHAUST MANIFOLD
Removing-Refitting
- Position the vehicle on a lift, disconnect
the negative battery terminal and discon­
nect the following components, as de­
scribed in the relevant paragraphs.
- Front Lambda sensor
- Catalytic converter heat shield
- Catalytic converter.
4. Remove the protective cover for the power
assisted steering pump drive belt.
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Marea- MareaWeekend • ** Engine
2000 range @ . . Index
10.
. Page
FUEL FEED SYSTEM
- Engine management system 1
- Location of injection/ignition system
components 2
- Location of diagnostic socket 2
- Removing-refitting accelorometer 3
- Removing-refitting front Lambda sensor 3
- Removing-refitting rear Lambda sensor 4
- Removing-refitting heat shield 5
- Removing-refitting catalytic converter 7
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Marea- Marea Weekend & Engine
2000 range (§) Fuel feed system
ENGINE MANAGEMENT SYSTEM
Foreword
The Marea-Marea Weekend 1998 20v is equipped with a 5 cylinder in line engine with 20 valves, 1998
cc, twin overhead camshaft and a Bosch ME3.1 integrated electronic injection/ignition system.
The fuel system differs from the one described for the 1998 20v "99 range" version through the addition
of several variants to make it compatible with the EEC Stage 3 EOBD regulations.
The main modifications to the system can be summarized as follows:
- Catalytic converter near the exhaust manifold to take maximum advantage of the heat of the gases.
- Two Lambda sensors, one upstream (front) and one downstream (rear) which check the quality of the
exhaust gases and the operation of the catalyzer.
- Adoption of an accelerometre sensor on the right shock absorber turret, used to distinguish between
engine torque variations doe to the uneveness of the road surface and those due to failed ignition in
the combustion chamber (misfire).
- Adoption of a timing sensor on the inlet side timing pulley.
- Multi-purpose valve on the tank to prevent leaks.
- Adoption of raipd attachment connectors for the anti-evaporation system pipes.
- Cap on the fuel filler with an attachment cable.
For further information on the fuel system, refer to publication 507137.
DIAGRAM SHOWING ENGINE EXHAUST ASSEMBLY
4F001WJ01
Key
1. Exhaust manifold
2. Catalytic converter
3. Front Lambda sensor
4. Rear Lambda sensor
5. Silencers
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Engine
Fuel feed system
Marea-Marea Weekend ®> *»
2000 range @)
10.
LOCATION OF INJECTION/IGNITION SYSTEM COMPONENTS
Key
1. Variable valve timing control solenoid
2. Injectors
3. Fuel vapour cut-out solenoid valve
4. Injection/ignition control unit
5. General system protective fuse
6. Flow meter/air temperature sensor
7. Motorized throttle body
8. Engine coolant temperature sensor
9. Vehicle speed sensor
10. Variable geometry manifold actuator solenoid
valve
11. RPM sensor
12. Front Lambda sensor connector
13. Ignition coil
14. Timing sensor
15. Rear Lambda sensor connector
16. Detonation sensors
17. Accelerometer
LOCATION OF DIAGNOSTIC SOCKET
The diagnostic socket for the analysis of the en­
gine management system is located under the
junction unit in the dashboard. This socket also
makes a connection with the diagnostic equip­
ment (Examiner or other instruments) for the
other electronic control units on the vehicle.
It is a "standardized" 16-way diagnostic socket
which can be connected to the diagnostic equip­
ment using the "MPX97" adaptor.
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