ag 127 FIAT MAREA 2000 1.G Workshop Manual

Marea- Marea Weekend Technical Data
2000 range © Engine: cylinder block/crankcase, crankshaft and associated
OO.io
MEASUREMENTS AND FITTINGS
16v mi 20v
Values in mm
01 24.016-24.041
02 21.004-21.009
Small end bush
4-7 Gudgeon pin
Small end bush 0.009-0.019
23.007-23.027
20.006-20.012
0.006 0 020
7-6 Small end bush
Bush housing 0.044-0.102
50.794-50.800
Crank
journals 01 50.787-50.793
8
50.780-50.786
A 45.518-45.523
Crank
pins 02 B 45.510-45.517
45.503-45.509
26.975 - 27.025
Li
0.035-0.088
59.994-60.000
59.988-59.990
59.982-59.980
48.238-48.240
48.232-48.230
48.226-48.230
26.575-26.625
Crankshaft bearings
L <
1.840-1.844
1.844-1.848
1.850-1.854
0
1.836-1.840
1.839-1.843
1.842-1.846
0.127
9-8 OP
Main bearings
Journals 0 019-0 04b 0 025-0.052
Copyright by Fiat Auto XI-00 Supetsedes previous version 15

Technical Data Marea- Marea Weekend
Engine: cylinder block/crankcase, crankshaft and associated 2000 range @
OO.io
MEASUREMENTS AND FITTINGS Values in mm
10 K
*P [O
Big end
pins
1.537-1.541
1.540-1.544
1.544-1.548
1.536-1.540
1.539-1.543
1.542-1.546
0 —BP 0.127
10-8 Crankshaft bearings - Main jour­
nals 0.025-0.050 0.030-0.056
Thust
washers 2.310-2.360 2.342-2.358
0.127
11-8 1£
Crankshaft endfloat 0 055-0 265 0 059 0161
16 XII-9S Supersedes previous vision Publication no. 506.763/24

Technical Data Marea- Marea Weekend
Electrical system 2000 range (§)
00.55
i^p} 16v J^M) 20v
STARTER MOTOR
Bosch
DW -12V -1.1 kW
Valeo
DGRA-12V-1,3kW(B)
Bosch
0 74.5-1.1/12V
Bosch
O 78.5-2 kW/12V
ALTERNATOR
Bosch
KCB1-14V-45/80A
Bosch
KCB2-14V-50/90A
(•) n
M. Marelli
A127IR-14V-55/100A
M. Marelli
A115IM-14V-55/105A
M. Marelli
A115IR-14V-70/120A
(•)
VOLTAGE REGULATOR BUILT IN ELECTRONIC
BATTERY
12V-50Ah-250A
12V-60Ah-380A
(A) n
12V-50Ah-250A 12V-60Ah-380A
12V-70Ah-450A (A)
IGNITION SYSTEM
Integrated electronic
injection-ignition
MPI I.A.W.
Weber-Marelli
Injection-ignition
Bosch Motronic MPI
integrated electronic
-
IGNITION
COIL M. Marelli BAE 920 A Bosch 0.221.504.014 -
SPARK PLUGS NGK BKR5EZ
Champion RC10YCC Champion RC8BYC -
CONTROL UNIT
INJECTION ADVANCE ELEC­
TRONIC
--Bosch EDC 15 C7
(•) For vehicles with climate control system (*) North European version (A) For the TAXI version
(•) Alternative
46 Print n° 506.763/23

Technical Data Marea-Marea Weekend
Electrical equipment: recharging 2000 range @)
00.55
ALTERNATOR
l^p) lev rgp> JTD
Make
Bosch
KCB1-14V-45/80A
M. Marelli A127IR-14V-55/100A
M. Marelli A115IM-14V-55/105A
Make
Bosch KCB2-14V-
50/90A (•) (*)
M. Marelli A127IR-14V-55/100A M. Marelli
A127IR-14V-70/120A
(•)
Nominal voltage y
of system 14 14 14
Maximum current A 80 (90) (*)(•) 100 105 (120)(«)
Nominal current at 1800 rpm rpm 45 (50) (*)(•) 55 55 (70)(»)
Nominal current at 6000 rpm A 80 (90) (*)(•) 100 105 (120)(«)
Field winding resistance between
the two slip rings (A)
2.66-2.94
(2.47-2.73) (*)(•) 2.66-2.94 -
Direction of rotation (seen from control
side) Clockwise
Diode power rectifiers preconstituted bridge
(A) Data obtained at an ambient temperature of 20°C. (•) For vehicles with climate control system C) For the TAXI version
VOLTAGE REGULATOR Electronic, built-in
Make BR1 RTM 151 B RTM 151A
Alternator speed rpm
for test 7000
Thermal stabilization corrector ^ -
Test current A -
Regulation voltage (A) y 14.3-14.6
(A) Data obtained at an ambient temperature of 23°C.
48 Print n° 506.763/23

Technical Data
Electrical equipment: recharging
00.55
Bosch KCB1-14V-45/80A
Bosch KCB2-14V-50/90A
M. Marelli A127IR-14V-55/100A
M. Marelli A115IM-14V-55/105A
M. Marelli RTM 151 B
Marea- Marea Weekend
2000 range ©)
Alternator wiring diagram
Typical voltage regulator curves
M. Marelli RTM 151 A
Copyright by Fiat Auto 49

Introduction
Weights - Performance - Fuel consumption
Marengo ® ™
2000 range
oo.
WEIGHTS
(values expressed in kg)
ENGINE TYPE IE®! JTD
1275
1845
Permissible loads on the axles •
1060
Permissible loads on the axles •
1060
Performance - Fuel consumption
36
Speed km/h (average load) ^5^)
52
97
136
186
36
^^j^^^^B PT^ Fuel consumption figures as per
Wy EC directive 1999/100 (litres/100 km)
5.0
Wheels:
Tubeless tyres with radial tread, type 185/65R14-86H
Pressed steel wheel rim, type 5%J x 14" - 43
2 Publication no. 506.763/24

4F006ML01
SIDE LIGHTS AND WARNING LIGHT - DIPPED HEADLAMPS - MAIN BEAM HEADLAMPS AND WARNING LIGHT -NUMBER PLATE LIQHTS (POLYELHPTICAL HEADLAMPS) r »
Component key
1 Left front light cluster
2 Right front light cluster
3 Power fusebox
4 Junction unit:
5 Dipped headlamps relay
6 Instrument panel
7 Stalk unit
8 Left front earth
9 Right front earth
10 Engine battery earth
11 Battery
12 Ignition switch
13 Connection between right/left front cables
14 Left number plate light bulb
15 Right number plate light bulb
16 Left rear light cluster
17 Right rear light cluster
18 Left rear earth
19 Right rear earth
2 Left facia earth
42 Right facia earth
236 Connection between rear cables and tail­
gate
310 Connection bridge
Electrical equipment
Component location
Marea-Marea Weekend
2000 range (§)
55.
Left front light cluster
B
'GL70
N8'
1 3 Connection between right/left front cables
•H2A
NZ44
* GV n.d.
70 Connection between dashborad/front cables
A1
— RN 4C
— VG 127
B1 M29
^1 VB 55 | 1242
A3
— V328
11 AG6A
VB 195A | 1581 |B4 GN D
^1 HL 26A 11 AV 4D * I 1581
?! AB 4D"
11 LR 4C f
1581
1242
1Z_ AN4C| 1581
RN 120
VG 120
^1 VB6B
£1 HL120
B1 M n.d.
11 V28A
11 AG 41
11 LB n.d.
21
C2_
21
21
C5
B5 GL"
21 GL n.d.
2L GV13*
11 GV*
!T_ AN 120
B8
C6 GL •
2Z_ GV*J
21 P4F808NO4
236 Connection betwen rear lead and tail-gate
CB 28B
CB 26
* HL 4E
RG 4G
Marea Weekend
(*) The cables involved in the wiring diagram are marked with an asterisk.
6 Print n° 506.763/23

FOG LIGHTS - REAR FOG LAMPS
Component key
3 Power fusebox
4 Junction unit:
8 Left front earth
10 Engine battery earth
11 Battery
12 Ignition switch
16 Left rear light cluster
17 Right rear light cluster
18 Left rear earth
19 Right rear earth
22 Left facia earth
28 Connection between facia/rear leads
29 Connection between front/fog lamp leads
30 Left foglamp
31 Right foglamp
32 Fog lights relay
34 Switch control unit
70 Connection between dashborad/front ca­bles
310 Connection bridge
Electrical equipment
Component location
Marea- Ma tea Weekend
2000 range ©
55.
28A Facia/rear lead connection
RN 31 OB RN 31 OA
* H n.d
HG 6B
BR 66
30 Left fog light
31 Right fog light
' M n.d.
* N n.d.
70 Connection between dashborad/front cables
A1 B1 C1 — RN4C — M29* — AN4C A2 B2 C2 — VG127 — V328 — HR 100B A3 B3 C3 — H100B — AG n.d. — HN 100B A4 B4 C4 — HL6A — LN 100B — HG 100B A5 B5 C5 - CB 100A — BN 375 — HV 100B A6 B6 C7 , — S100B — B375 — GV335 JTD A7 B8 C8 F= — V100A — MN n.d. — RB 307 TAXI A8 C8 " N 8 — GN 195A H
A1 — RN 120 A2 — VG120 A3 — H6B A4 — HL120 A5 — CB28A A6 — Rn.d. A7 — A34A A8 — N312
B1 C1 — M 310C* — AN B2 — V28A B3 — AG4I B4 — AB4I B5 — BN 120 B6 — B117 B7 — AN 120 B8 — RN315
C2 — HR C3 — HN C4 — HG C5 — HV C7 — GV C8 — RB C8 — GN
120
28B
28B
28B
28B
6B I JTD
312 TAXI
6Bps|
4F010ML0S
(*) The cables involved in the wiring diagram are marked with an asterisk.
10 Print n° 506.763/23

Electrical system
Component location
Marea- Marea Weekend
2000 range ©
DIRECTION INDICATORS AND WARNING LIGHT (WITHOUT ALARM) - HAZARD WARNING
ING LIGHT
Component key
IGHTS - BRAKE LIGHTS (WITHOUT CHECK) - REVERS-
1 Left front light cluster
2 Right front light cluster
3 Power fusebox
4 Junction unit
6 Instrument panel
7 Stalk unit
8 Left front earth
9 Right front earth
10 Engine battery earth
11 Battery
12 Ignition switch
13 Connection between right/left front cables
16 Left tail light cluster
17 Right tail light cluster
18 Left rear earth
19 Right rear earth
20 Left front side direction indicator
21 Right front side direction indicator
22 Left facia earth
23 Hazard warning lights switch unit
28 Connection between dashboard/rear ca­
bles
40 Brake light control switch
41 Additional brake light
55 Connection between front/engine cables
70 Connection between dashboard/front ca­
bles
107 Door lock remote control receiver
159 Reversing lights control switch
236 Connection between rear cable and tail-gate
328 Hazard warning lights relay
55.
Left front light cluster
VN4C
AV4D
B
HN 4C
1 3 Connection between right/left front cables
H2A
70 Connection between dashborad/front cables
A1 RN4C B1 M29 A2 VG 127 B2 V328* A3 VB 195A B3 AG 6A A4 HL26A B4 G n.d. * B5 AV4D B6 AB4D B7 LR4C B7 AN4C
EL GL n.d.
EL GV13
5§^LT]
El GV
1L AN 120 EL GV J B8 C8
236 Connection between rear cable and tail-gate
CB28B
CB26
HL4E
RG4G 4F014ML05
"The cables concerned are marked in the wiring diagram with an asterisk
14 XII-98 - Supersedes previous version Publication no. 506.763/24

4F026ML01
FIAT CODE AND WARNING LIGHT
Component key
3 Power fusebox
4 Junction unit:
6 Instrument panel
10 Engine battery earth
11 Battery
12 Ignition switch
55 Front/engine lead connection
131 FIAT CODE electronic control unit
148 Earth for electronic injection
190 Injection/ignition electronic control unit
(1998)
193 Earth for electronic injection
195 Ignition/injection control unit (1596)
199 FIAT CODE aerial
333 Injection control unit (JTD)
Electrical equipment Marea-Marea Weekend
Component location 2000 range @
55.
3A Power fusebox
* R n.d. _
M n.d.
C
VN127
ARn.d.
P4F834IM02
55 Connection between front/engine cables (1998)
1998
4F026ML03
131 Fiat-CODE electronic control unit
MN 6A *
1998 JTD 1596
JL CBn.d. *
4F026ML04
(*) The cables involved in the wiring diagram are marked with an asterisk.
26 Print n° 506.763/23