electrical equipment FIAT MAREA 2000 1.G Workshop Manual
[x] Cancel search | Manufacturer: FIAT, Model Year: 2000, Model line: MAREA, Model: FIAT MAREA 2000 1.GPages: 330
Page 1 of 330
Marea- Marea Weekend Summary
TECHNICAL SERVICE MANUAL COMPOSITION
At present, June 2001, the Marea-Marea Weekend 4th volume manual is composed of the following
sections
Print N° Sections Page
Nos. Notes
506.763/18
(XI/1999)
00 1 - 12 Marea bipower technical data (99 range)
506.763/18
(XI/1999) 10 1 - 59 Marea bipower fuel system (99 range) 506.763/18
(XI/1999)
55 1 - 2 Marea bipower wiring diagram (99 range)
506.763/21
(IX/2000) 10
1 - 38 Marea bipower (99 range) fault diagnosis
506.763/21
(IX/2000) 10
60 - 61
Marea bipower (99 range) fuel system
Replacing solenoid valve on methane canister
506.763/23
(IX/2000)
00 1 - 51 2000 range technical data
506.763/23
(IX/2000)
10
1 - 7 Fuel system l^pl i6v 2000 range
506.763/23
(IX/2000)
10
1 - 7 Fuel system l^pt 20v 2000 range 506.763/23
(IX/2000)
50 1 - 4 2000 range climate control
506.763/23
(IX/2000)
55
1 - 18 2000 range electrical equipment
506.763/23
(IX/2000)
55
1 - 141 2000 range wiring diagrams
506.763/24
(XII/2000)
00
15 - 16 2000 range technical data update
506.763/24
(XII/2000)
00
1 - 3 Marengo 2000 range technical data
506.763/24
(XII/2000)
10 1 - 29 Fuel system l^p) JTD 2000 range
506.763/24
(XII/2000)
55 5 - 8
19-52 2000 range electrical equipment update
Copyright by Fiat Auto
Page 3 of 330
Marea - Marea Weekend Summary
TECHNICAL SERVICE MANUAL COMPOSITION
As of December 2000, the Marea-Marea Weekend 4th volume manual is composed of the sections
listed below
Print N° Sections Page
Nos. Notes
506.763/18
(XI/1999)
00 1 - 12 Marea bipower technical data (99 range)
506.763/18
(XI/1999) 10 1 - 59 Marea bipower fuel system (99 range) 506.763/18
(XI/1999)
55 1 - 2 Marea bipower wiring diagram (99 range)
506.763/20
(IV/2000)
00 1 - 15 Marea GPL technical data
506.763/20
(IV/2000) 10 1 - 26 Marea GPL fuel system 506.763/20
(IV/2000)
55 1 - 9 Marea GPL wiring diagram
506.763/21
(IX/2000) 10
1 - 38 Marea bipower fault diagnosis (99 range)
506.763/21
(IX/2000) 10
60 - 61 Marea bipower fuel system (99 range)
Replacing solenoid on methane canister
506.763/23
(IX/2000)
00 1 - 50 2000 range technical data
506.763/23
(IX/2000)
10
1 - 7 2000 range lev fuel system
506.763/23
(IX/2000)
10
1 - 7 2000 range ^||) 20v fuel system 506.763/23
(IX/2000)
50 1-4 2000 range climate control system
506.763/23
(IX/2000)
55
1 - 18 2000 range electrical equipment
506.763/23
(IX/2000)
55
1 - 141 2000 range wiring diagrams
Copyright by Fiat Auto
Page 4 of 330
Summary Marea-Marea Weekend
15 - 16 2000 range technical data update
00 00
1 - 3 2000 range Marengo technical data
506.763/24
10 1 - 29 Fuel system l|pl m> 2000 range
(XII/2000) 5 -8
19 -52 Updated 2000 range electrical equipment
55
Contents
11 - 14
27 - 28
47 - 48
83 - 88
99 - 100
103 - 104
Update to wiring diagrams - 2000 range
Publication no. 506.763/24
Page 5 of 330
Marea- Marea Weekend Summary
TECHNICAL SERVICE MANUAL COMPOSITION
At present, September 2000, the Marea-Marea Weekend 4th volume manual is composed of the fol
lowing booklets
Print N° Sections Page
Nos. Notes
506.763/18
(XI/1999)
00 1 - 12 Technical data on Marea bipower (99 range)
506.763/18
(XI/1999) 10 1 - 59 Marea bipower fuel system (99 range) 506.763/18
(XI/1999)
55 1 - 2
Marea bipower electrical equipment wiring diagrams (99
range)
506.763/20
(IV/2000)
00 1 - 15 Marea GPL technical data
506.763/20
(IV/2000) 10 1 - 26 Marea GPL fuel system 506.763/20
(IV/2000)
55 1 - 9 Marea GPL electrical equipment wiring diagram
506.763/21
(IX/2000) 10
1 - 38 Marea bipower fault diagnosis (99 range)
506.763/21
(IX/2000) 10
60 - 61
Marea bipower fuel system (99 range)
Replacing solenoid valve on methane canister
506.763/23
(IX/2000)
00 1 - 50 Technical data 2000 range
506.763/23
(IX/2000)
10
1 - 7 Fuel system @> 16v 2000 range
506.763/23
(IX/2000)
10
1 - 7 Fuel system l^l 20v 2000 range
506.763/23
(IX/2000)
50 1 - 4 Climate control system 2000 range
506.763/23
(IX/2000)
55
1 - 18 Electrical equipment 2000 range
506.763/23
(IX/2000)
55
1 - 141 Electrical equipment wiring diagrams 2000 range
Copyright by Fiat Auto
Page 7 of 330
marea-marea vvvttnviiu miruuuCuuu ciilu iwnniCai data
2000 range © Index
00.
page
INTRODUCTION
- Identification data 1
- Weights 3
- Performance - Fuel consumption 4
- Dimensions 5
- Capacities 7
- Product specifications
FL Group 9
TECHNICAL DATA
Engine l^^) lev |^^) 20v
- Specifications 10
- Typical curves 11
- Cylinder block/crankcase and associ
ated components 12
- Auxiliary shaft 17
- Cylinder head and valve gear compo
nents 18
- Timing diagrams 22
- Counter-balance shaft 23
- Lubrication 24
- Cooling system 26
- Fuel feed system 26
- Special tools 27
Engine I^^JJTD
- Specifications 29
- Timing diagrams 30
- Supercharging 31
CLUTCH 32
GEARBOX AND DIFFERENTIAL 33
AUTOMATIC TRANSMISSION DIF
FERENTIAL 35
BRAKING SYSTEM 36
STEERING 39
WHEELS 40
FRONT SUSPENSION 42
REAR SUSPENSION 44
ELECTRICAL EQUIPMENT 46
- Ignition 47
1 - Recharging 48
- Electronic injection/ignition 50
Copyright by Fiat Auto
Page 54 of 330
Marea- Marea Weekend Technical Data
2000 range (§) Electrical equipment: starting
00.55
STARTER MOTOR l^p| 20v I^P) JTD
Make Bosch
DW -12V -1,1 kW
Bosch
0 74.5-1.1/12
Bosch
0 78.5-2 KW/12
Voltage V 12
Nominal power kW 1.1 1.1 2
Rotation, pinion side clockwise
No. of poles 6 4 6
Winding windings in series permanent magnets
Engagement free wheel
Operation solenoid
End float of armature shaft mm 0.1-0.5 0.1-0.5 0.1-0.5
Data for bench test
Operating test (*):
current A
speed rpm
voltage V
torque developed daNm
-
360-380
1150
8.15
1.30
500
1950
7.30
1.30
Engagement test (*):
current A
voltage V
torque developed daNm
-680-700
4.9
3.11
1200
5.5
3.0
Idle test (*):
current A
voltage V
speed rpm
-
60-80
4.9
4040
70-80
11.5
5450-5750
Relay [ pull in Q -0.33-0.37 0.4
Winding
resistance (*) 1 hold in Q -1.13-1.27 1.7
Lubrication
Internal splines and
shaft bushes
VS+ SAE 10W
Enagement sleeve and intermediate
disc TUTELA MR3
(*) Data obtained at an ambient temperature of 20°C.
NOTE When overhauling it is not necessary to undercut the insulator between the commutator bars
Copyright by Fiat Auto 47
Page 55 of 330
Technical Data Marea-Marea Weekend
Electrical equipment: recharging 2000 range @)
00.55
ALTERNATOR
l^p) lev rgp> JTD
Make
Bosch
KCB1-14V-45/80A
M. Marelli A127IR-14V-55/100A
M. Marelli A115IM-14V-55/105A
Make
Bosch KCB2-14V-
50/90A (•) (*)
M. Marelli A127IR-14V-55/100A M. Marelli
A127IR-14V-70/120A
(•)
Nominal voltage y
of system 14 14 14
Maximum current A 80 (90) (*)(•) 100 105 (120)(«)
Nominal current at 1800 rpm rpm 45 (50) (*)(•) 55 55 (70)(»)
Nominal current at 6000 rpm A 80 (90) (*)(•) 100 105 (120)(«)
Field winding resistance between
the two slip rings (A)
2.66-2.94
(2.47-2.73) (*)(•) 2.66-2.94 -
Direction of rotation (seen from control
side) Clockwise
Diode power rectifiers preconstituted bridge
(A) Data obtained at an ambient temperature of 20°C. (•) For vehicles with climate control system C) For the TAXI version
VOLTAGE REGULATOR Electronic, built-in
Make BR1 RTM 151 B RTM 151A
Alternator speed rpm
for test 7000
Thermal stabilization corrector ^ -
Test current A -
Regulation voltage (A) y 14.3-14.6
(A) Data obtained at an ambient temperature of 23°C.
48 Print n° 506.763/23
Page 56 of 330
Technical Data
Electrical equipment: recharging
00.55
Bosch KCB1-14V-45/80A
Bosch KCB2-14V-50/90A
M. Marelli A127IR-14V-55/100A
M. Marelli A115IM-14V-55/105A
M. Marelli RTM 151 B
Marea- Marea Weekend
2000 range ©)
Alternator wiring diagram
Typical voltage regulator curves
M. Marelli RTM 151 A
Copyright by Fiat Auto 49
Page 57 of 330
Technical Data Marea-Marea Weekend
Electrical equipment: electronic injection- ignition 2000 range ©)
00.55
INTEGRATED ELECTRONIC
INJECTION/IGNITION SYSTEM r^p) lev
Make I.A.W. M.P.I. WEBER - MARELLI
Firing order 1-3-4-2
INJECTION/IGNITION CONTROL UNIT
Make and versions with manual gearbox I.A.W. 4EF. B3
type versions with automatic transmission I.A.W. 4EF. L1
IGNITION COIL WITH 4 HIGH TENSION INTAKES
Make Champion
Type BAE 920 A
Ohmic resistance of primary winding at 20°C Q 0.580
Ohmic resistance of secondary winding at 20°C Q 9100
SPARK PLUGS
Make and type NGK BKR5EZ
CHAMPION RC10YCC
Thread on engine M14x1.25
Spark gap mm 0.8
TOP DEAD CENTRE AND RPM SENSOR
Make M. Marelli
Type CVM 02
Sensor winding resistance at 20°C Q 575-750
Distance (gap) between sensor and
crankshaft pulley tooth 0.5 + 1.5
ADVANCE ON ENGINE
With engine idling 700±50/min 4°
50 Print n° 506.763/23
Page 58 of 330
Marea- Marea Weekend Technical Data
2000 range © Electrical equipment: electronic injection- ignition
00.55
INTEGRATED ELECTRONIC
INJECTION/IGNITION SYSTEM I^P) 20v
Make Bosch ME31F001
Firing order 1-2-4-5-3
IGNITION COIL (1 PER SPARK PLUG)
Make Bosch
Type 0.221.504.014
Ohmic resistance of primary winding at 20°C Q 0.,4
Ohmic resistance of secondary winding at 20°C Q 8500
TOP DEAD CENTRE AND RPM SENSOR
Make and type Bosch 0.281.002.102
Sensor winding resistance at 20°C Q 774 + 946
Distance (gap) between sensor and
crankshaft pulley tooth 0.8 H- 1.5
DETONATION SENSOR
Make Bosch
Type 0.261.231.095
SPARK PLUGS
Make and type CHAMPION RC8BYC
Thread on engine M 14x 1.25
Spark gap mm 0.8
Copyright by Fiat Auto 51