steering FIAT MAREA 2000 1.G Workshop Manual

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2000 range © Index
00.
page
INTRODUCTION
- Identification data 1
- Weights 3
- Performance - Fuel consumption 4
- Dimensions 5
- Capacities 7
- Product specifications
FL Group 9
TECHNICAL DATA
Engine l^^) lev |^^) 20v
- Specifications 10
- Typical curves 11
- Cylinder block/crankcase and associ­
ated components 12
- Auxiliary shaft 17
- Cylinder head and valve gear compo­
nents 18
- Timing diagrams 22
- Counter-balance shaft 23
- Lubrication 24
- Cooling system 26
- Fuel feed system 26
- Special tools 27
Engine I^^JJTD
- Specifications 29
- Timing diagrams 30
- Supercharging 31
CLUTCH 32
GEARBOX AND DIFFERENTIAL 33
AUTOMATIC TRANSMISSION DIF­
FERENTIAL 35
BRAKING SYSTEM 36
STEERING 39
WHEELS 40
FRONT SUSPENSION 42
REAR SUSPENSION 44
ELECTRICAL EQUIPMENT 46
- Ignition 47
1 - Recharging 48
- Electronic injection/ignition 50
Copyright by Fiat Auto

Marea-Marea Weekend
2000 range (§)
Introduction
Product characteristics FL Group
OO.o
Name of
product
Description
International designation Application
SELENIA 20K
Synthetic SAE 10W40 multigrade engine oil.
Exceeds specifications ACEA A3-96/CCMC G5 and API
SJ
SELENIA
PERFORMER
Synthetic SAE 5W-30 multigrade engine oil. Exceeds
specifications ACEA A1 and API SJ
Temperatures below
- 20°C
SELENIA
Turbo Diesel
Synthetic SAE 10W40 multigrade engine oil
Exceeds specifications ACEA B3 and API CD
SELENIA
WR DIESEL
Synthetic SAE 5W-40 multigrade engine oil. Exceeds
specifications ACEA B3 and API CF
Temperatures below
- 15°C
TUTELA CAR
ZC 75 SYNTH
SAE 75W-80 EP oil. Satisfies standards MIL-L-2105 D
LEV and API GL 5
Manual gearboxes and
differentials
TUTELA Gl/A «ATF DEXR0N II D LEV» SAE 10W type oil for hydraulic
power assisted steering
Hydraulic power as­
sisted steering
TUTELA GI/2 « ATF DEXRON II D LEV» SAE 10W type oil for auto­
matic transmissions
Automatic
gearboxes
TUTELA MRM2 Water repellant, lithium soap based grease containing
molybdenum disulphide, consistency NLGI = 2 Constant velocity joints
TUTELA TOP 4 Synthetic fluid NHTSA n° 116 D0T4, ISO 4925, SAE
J-1703 and CUNA NC 956-01
Hydraulic brakes and
hydraulically operated
clutches
DP1 Mixture of alcohol, water and surface active agents
CUNA NC 956-11
To be used undiluted
or diluted in windscreen
washer systems
Paraflu11
Anti-freeze for cooling systems with mono-ethylene gly­
col base
CUNA NC 956-16
Cooling circuits
Percentage to be used
50% up to -35°C
Diesel Mix Additive for diesel fuel with protective action for Die­
sel engines
To be mixed with die­
sel fuel (25 cc per 10
litres)
Copyright by Fiat Auto 9

Marea-Marea Weekend Technical Data
2000 range (§) Steering
00.41
ENGINE TYPE
n^p| 16 v
IESi JTD
Make
Rack and pinion power assisted
Wh
: -<
eel
' o ©
steering wheel
3 2.9
Wh
: -<
eel
%
rack and pinion
travel
142±1.5 mm 137±1.5 mm
/
/
1. *-

^ Minimum turning circle m 10.7 11
# |
Steering angle
r
outer ^
wheel 31° ± 30'
# |
Steering angle
inner ^
wheel 38° ± 30'
Steering column
with two universal joints
Copyright by Fiat Auto 39

Engine
Fuel feed system
16v Marea- Marea Weekend ©
2000 range @
1. Loosen the band securing the catalyzer
acting on the bolt (1) and undo the bolts
(2) fixing the band to the bracket.
2. Disconnect the connector for the rear
Lambda sensor and release the cable from
the retaining bands along the routing.
3. Raise the vehicle, undo the bolts fixing the
catalytic converter to the rear exhaust pipe
and detach the converter, complete with
rear Lambda sensor.
EXHAUST MANIFOLD
Removing-Refitting
- Position the vehicle on a lift, disconnect
the negative battery terminal and discon­
nect the following components, as de­
scribed in the relevant paragraphs.
- Front Lambda sensor
- Catalytic converter heat shield
- Catalytic converter.
4. Remove the protective cover for the power
assisted steering pump drive belt.
6 Print n° 506.763/23

Marea- Marea Weekend •
2000 range ©
16v Engine
Fuel feed system
10.
1. Loosen the belt tension using the lock nut
(2) and the adjustment screw (1); then re­
lease the belt from the pulley.
2. Undo the bolts fixing the bracket for the
power assisted steering pump mounting
and detach the pump.
3. Undo the nuts fixing the exhaust manifold
to the cylinder head and detach the mani­
fold.
- To refit, reverse the order of the operations
carried out for the removal; tension the
power assisted steering pump drive belt,
using the adjustment screw; use tool
189576200 to check that the tension is
between 32 and 45 daN.
ELECTRIC FUEL PUMP WITH LEVEL
SENDER UNIT
Removing-refitting
- Disconnect the negative battery terminal.
- Lift up the lining in the luggage compart­
ment and remove the fuel pup protective
cover.
- Disconnect the electrical connection for the
electric pump assembly and the fuel supply
and breather pipes.
4. Undo the ring nut fixing the electric fuel
pump to the tank using tool 1870736000.
The gasket on the tank housing should be
replaced each time the pump drip tray is
removed-refitted.
NOTE The position of the fuel pump is fixed
and is established by a reference in
the housing in the tank which sou Id
correspond to the projection on the
pump drip tray.
Copyright by Fiat Auto 7

Engine
Fuel feed system
Marea- Marea Weekend 9 ™
2000 range ©
SOLENOID VALVE ON VACUUM RES­
ERVOIR FOR THROTTLE CASING
PNEUMATIC VALVE
Removing-refitting
- Disconnect the negative battery lead, then
remove the sound insulation shield follow­
ing the instructions in the previous para­
graphs.
1. Disconnect the electrical connections (1)
at the fuel filter and the supply and return
pipes (2) at the reservoir and the supply
pipe to the pump, then loosen the nuts (3)
fixing the fuel filter mounting. Lift up the
filter and disconnect the electrical connec­
tion (4) for the water in the diesel sensor.
- Release the power assisted steering fluid
supply pipe from the reservoir to the pump
from the retaining band.
2. Disconnect the pipe (1) connected to the
vacuum reservoir and the pipe (2) con­
nected to the vacuum intake pipe from the
solenoid valve. Disconnect the electrical
connector (3), then undo the fixing bolts
(4) and remove the solenoid valve.
VACUUM RESERVOIR
Removing-refitting
- Disconnect the negative battery lead, then
remove the sound insulation shield and the
fuel filter, following the instructions in the
previous paragraphs.
- Release the power assisted steering fluid
supply pipe from the reservoir to the pump
from the retaining band.
3. Disconnect the pipe (1) connected to the
vacuum reservoir and the pipe (2) con­
nected to the vacuum intake pipe from the
solenoid valve. Disconnect the electrical
connector (3), then undo the fixing bolts
(4) and remove the bracket, complete with
solenoid valve, for the throttle casing
pneumatic valve.
34 VI-01 Update IN Print n° 506.763/25

Marea-Marea Weekend # *»
2000 range ©
Electrical system
Radio System
55.
GENERAL DESCRIPTION
The car radio reception and playing system has been developed with the acoustic properties of the pas­
senger compartment in mind to offer outstanding sound reproduction at all times.
The system is installed on the car directly during production, without subsequent interventions. All wires
are integral with the car wiring.
The system includes:
- radio
- front speakers (with separate tweeters)
- rear speakers
- radio supply leads
- radio and speaker connection leads
- radio controls on steering wheel
- coaxial aerial connection lead
- stylus aerial on roof
- connection lead for CD changer, located in boot.
LOCATION OF SYSTEM COMPONENTS
Component key
1 Radio
2 Radio controls on steering wheel
3 Front speaker
4 Front tweeter
5 Rear speaker
6 Aerial
7 Coaxial aerial lead
8 Lead for CD changer
9 CD player/changer
Copyright by Fiat Auto XII-00 - Update 19

Electrical system
Radio System
55.
CAR RADIO
The radio is customised to fit in with the instrument facia styling. It is fixed because it cannot be adapted
to any other car.
It comes in three versions:
RADIO H4 : with CD player, theft protection, predisposition for handsfree mobile phone use,
connection lead for CD changer, possibility of steering wheel controls.
RADIO H3 : with cassette player, theft protection, predisposition for handsfree mobile phone
use, connection lead for CD changer, possibility of steering wheel controls.
Marea-Marea Weekend
2000 range ©
RADIO M2 : with cassette player, predisposition for handsfree mobile phone use
AERIAL
The car is fitted with aN aerial on the roof.
Electrically-controlled aerial
The car radio is fitted with the wiring for controlling an automatic electric aerial (that rises when the car
radio is switched on and lowers when the radio is switched off).
SPEAKERS
The special sound system comprises:
- 2 elliptical mid-woofer speakers 130 x 180 mm with a power output of 30W max each;
- 2 diffusori fluid iron tweeter dome speakers with a max power output of 40W max;
- 2 full-range 0 130 mm speakers with a power output of 30W max each (only for H4 and H3)
20 XII-00 - Update Publication no. 506.763/24

Radio system
Electrical system Marea- Marea Weekend
2000 range @
55.
Supplementary connections
Connector C
Line output: possibility of connection for power amplifier (Booster)or active speaker
C1 Rear speaker (left +)
C2 Rear speaker (right +)
C3 Earth (-)
C4 Front speaker (left +)
C5 Front speaker (right +)
C6 Switch signal for power amplifier: on/off (max. 0.3A).
Phone input
Possibility of mobile phone handsfree connection
C7 NF phone
C12 NF phone earth
Remote control from steering wheel (H4 and H3 versions)
C8 Earth
C9 Remote control
Cd changer connection (H4 and H3 versions)
C13 CD bus control line
C15 CD bus earth
C16 +12V supply voltage for cd changer
C17 Switching voltage for cd changer
C18 NF CD earth
C19 left NF CD
C20 rifht NF CD
22 XII-00 - Update Publication no. 506.763/24

Electrical system Marea- Marea Weekend
Radio system 2000 range (§)
55.
CONTROL DESCRIPTION
RADIO H4
This comes with a CD player, antitheft protection, predisposition for mobile phone handsfree operation,
connection lead for CD changer, possibility of steering wheel controls.
4 5 2 14 7 6
13 18 17 16 15 12 11 10
The tables on the following pages details key functions according to operating mode (RADIO, CD, CD
CHANGER, PHONE).
24 XII-00 - Update Publication no. 506.763/24