Automatic gearbox FIAT MAREA 2001 1.G Workshop Manual

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2000 range © Index
00.
page
INTRODUCTION
- Identification data 1
- Weights 3
- Performance - Fuel consumption 4
- Dimensions 5
- Capacities 7
- Product specifications
FL Group 9
TECHNICAL DATA
Engine l^^) lev |^^) 20v
- Specifications 10
- Typical curves 11
- Cylinder block/crankcase and associ­
ated components 12
- Auxiliary shaft 17
- Cylinder head and valve gear compo­
nents 18
- Timing diagrams 22
- Counter-balance shaft 23
- Lubrication 24
- Cooling system 26
- Fuel feed system 26
- Special tools 27
Engine I^^JJTD
- Specifications 29
- Timing diagrams 30
- Supercharging 31
CLUTCH 32
GEARBOX AND DIFFERENTIAL 33
AUTOMATIC TRANSMISSION DIF­
FERENTIAL 35
BRAKING SYSTEM 36
STEERING 39
WHEELS 40
FRONT SUSPENSION 42
REAR SUSPENSION 44
ELECTRICAL EQUIPMENT 46
- Ignition 47
1 - Recharging 48
- Electronic injection/ignition 50
Copyright by Fiat Auto

Marea-Marea Weekend
2000 range (§)
Introduction
Product characteristics FL Group
OO.o
Name of
product
Description
International designation Application
SELENIA 20K
Synthetic SAE 10W40 multigrade engine oil.
Exceeds specifications ACEA A3-96/CCMC G5 and API
SJ
SELENIA
PERFORMER
Synthetic SAE 5W-30 multigrade engine oil. Exceeds
specifications ACEA A1 and API SJ
Temperatures below
- 20°C
SELENIA
Turbo Diesel
Synthetic SAE 10W40 multigrade engine oil
Exceeds specifications ACEA B3 and API CD
SELENIA
WR DIESEL
Synthetic SAE 5W-40 multigrade engine oil. Exceeds
specifications ACEA B3 and API CF
Temperatures below
- 15°C
TUTELA CAR
ZC 75 SYNTH
SAE 75W-80 EP oil. Satisfies standards MIL-L-2105 D
LEV and API GL 5
Manual gearboxes and
differentials
TUTELA Gl/A «ATF DEXR0N II D LEV» SAE 10W type oil for hydraulic
power assisted steering
Hydraulic power as­
sisted steering
TUTELA GI/2 « ATF DEXRON II D LEV» SAE 10W type oil for auto­
matic transmissions
Automatic
gearboxes
TUTELA MRM2 Water repellant, lithium soap based grease containing
molybdenum disulphide, consistency NLGI = 2 Constant velocity joints
TUTELA TOP 4 Synthetic fluid NHTSA n° 116 D0T4, ISO 4925, SAE
J-1703 and CUNA NC 956-01
Hydraulic brakes and
hydraulically operated
clutches
DP1 Mixture of alcohol, water and surface active agents
CUNA NC 956-11
To be used undiluted
or diluted in windscreen
washer systems
Paraflu11
Anti-freeze for cooling systems with mono-ethylene gly­
col base
CUNA NC 956-16
Cooling circuits
Percentage to be used
50% up to -35°C
Diesel Mix Additive for diesel fuel with protective action for Die­
sel engines
To be mixed with die­
sel fuel (25 cc per 10
litres)
Copyright by Fiat Auto 9

Marea-Marea Weekend Technical Data
2000 range (j§) Engine: fuel system - special tools
OO.io
INTEGRATED ELECTRONIC INJECTION/IGNITION SYSTEM
COMPONENTS
Electronic control unit
Manual gearbox I.A.W. 4EF. B3
Electronic control unit
Automatic transmission I.A.W. 4EF. L1
Air pressure sensor M. Marelli TPRT 05
Fuel vapour solenoid valve M. Marelli EC2
Throttle case M. Marelli 46 SX F2
Idle adjustment actuator M. Marelli IB 02
Injector M. Marelli IWP 109
Fuel pressure regulator MARWALL RPM 84
Coolant temperature sender unit SYLEA 402.386.01
Top Dead Centre and rpm sensor M. Marelli CVM 02
Throttle position sensor (potentiometer) M. Marelli IPF 2C
Detonation sensor NGK KNE 11
Electric fuel pump (*) MARWALL ESS 291
Lambda sensor upstream of catalyzer NTK OZA 534 A1
Lambda sensor downstream of catalyzer NTK OZA 532 A1
Fuel filter MARWALL FA 5325 IN
Timing sensor SYLEA SFA 200
Ignition coil Champion BAE 920A/
BERU 0.040.100.029
SPECIAL TOOLS
(*) Use tool 1870736000 for removing-refitting the fuel pump retaining ring nut
Copyright by Fiat Auto 27

Marea- Marea Weekend
2000 range (§)
Technical Data
Automatic transmission - differential
GEARBOX
AUTOMATIC AISIIM
ENGINE TYPE
00.21-27
Speeds .1. ooooq
ooooo
.1,
OOOOO
ooooo
Gear ratios OOOOO
oooo©
2.807
1.479
1.000
0.735
2.769
Idler ratio 1.019 (54/53)
Torque converter 0 mm 216
T X Drive torque ratio 2.150
Quantity of
oil
Total, with gearbox con­
verter, radiator and pipes
empty
GI/2 Replacement only
6 litres (5.4 kg)
4.3 litres (3.9 kg)
DIFFERENTIAL
Ratio crown wheel
and pinion
reduction
Final drive ratio
3.505 (82/23)
3.633 (54/53x82/23)
OOOOO
OOOOO
OOOOO
Ratio at the wheels OOOOO
OOOO©
10.198
5.373
3.633
2.670
10.060
Copyright by Fiat Auto 35

Technical Data Marea-Marea Weekend
Electrical equipment: electronic injection- ignition 2000 range ©)
00.55
INTEGRATED ELECTRONIC
INJECTION/IGNITION SYSTEM r^p) lev
Make I.A.W. M.P.I. WEBER - MARELLI
Firing order 1-3-4-2
INJECTION/IGNITION CONTROL UNIT
Make and versions with manual gearbox I.A.W. 4EF. B3
type versions with automatic transmission I.A.W. 4EF. L1
IGNITION COIL WITH 4 HIGH TENSION INTAKES
Make Champion
Type BAE 920 A
Ohmic resistance of primary winding at 20°C Q 0.580
Ohmic resistance of secondary winding at 20°C Q 9100
SPARK PLUGS
Make and type NGK BKR5EZ
CHAMPION RC10YCC
Thread on engine M14x1.25
Spark gap mm 0.8
TOP DEAD CENTRE AND RPM SENSOR
Make M. Marelli
Type CVM 02
Sensor winding resistance at 20°C Q 575-750
Distance (gap) between sensor and
crankshaft pulley tooth 0.5 + 1.5
ADVANCE ON ENGINE
With engine idling 700±50/min 4°
50 Print n° 506.763/23

Electrical equipment
Component location
Marea-Marea Weekend
2000 range ©
Automatic transmission - System failure warning light ( 1596 c.a.)
Component key
3 Power fusebox
4 Junction unit
6 Instrument panel
8 Left front earth
10 Engine battery earth
11 Battery
12 Ignition switch
19 Right rear earth
22 Left facia earth
35 Connection between dashboard/left front
door cables
40 Brake lights control switch
55 Connection between front/engine cables
110 Left front door lock
145 Starter motor
195 Ignition/injection control unit (1596)
244 Integrated services control system
267 Automatic transmission control unit
268 Connection between automatic transmis­
sion/front cables
269 Connection between automatic transmis­
sion/dashboard cables
270 Connection between automatic transmis­
sion/rear cables
271 Kick-down switch
272 Ignition switch solenoid
273 Automatic transmission system protective
fuse
274 Automatic transmission system protective
fuse
276 Starting enablement relay
279 Automatic transmission gear selector
280 ICE/SPORT selector for automatic
transmission
281 Shift Lock solenoid
282 Additional PARK cut out for automatic
transmission
283 Safety control unit for automatic trans­
mission
284 Automatic transmission connection on
gearbox
375 Standardized diagnostic socket
55.
267L Automatic transmission control unit
*RNn.d , . Nn.d.' HN 284 * *Z269 'V284
AG 279 *
N n.d.'
OS
VN 284*
* MB 284
* C n.d.
M284
• BR 286
BG 268'
HR 279 *
* AB 268 HG 284 *
267R Automatic transmission control unit
* LN 284
' HM 280
* MN 269
' MB 279
* S 279.
GN 252'
* SN 280.
L284 / \ V284*
LR 252 *
V252*
268 Connection between automatic transmission/front cables
B 279 *
AR 279 *
*B4D NZ 276 *
• AR n.d
' BG 279 AB 279 * BG 195'
269 Connection between automatic transmission/dashboard cables
' MN 267R
The cables involved in the wiring diagram are marked with an asterisk.
76 Print n° 506.763/23

Electrical equipment
Connector blocks
Marea-Marea Weekend
2000 range ©
55.
282 Additional PARK cut out for automatic
transmission
N n.d.
B283
283 Safety control unit for automatic trans­
mission
B282 NZ n.d
B270
BR 270
L281
VN 269
284 Automatic transmission connection on gearbox
VN 267L
M267L
HN 267L
B267R LN 267R
MB 267L
MN 267L
290 Heater coil (PCT)
JTD
RG 127
291 Potentiometer on accelerator pedal
JTD
ZN 333A
A333A
AN 333A
GN 333A
ZN 190A
A
1998
ZB 333A
MB 333A
AN 190A
MB 190A
GN 190A
128 Print n° 506.763/23

274 Automatic transmission system protective
fuse
276 Starter enablement relay
279 Automatic transmission gear selector
280 ICE/SPORT selector for automatic trans­
mission
281 Shift Lock solenoid
282 Additional PARK cut out for automatic
transmission
283 Safety control unit for automatic transmis­
sion
284 Automatic transmission connection on
gearbox
290 Heater coil (PCT)
291 Potentiometer on accelerator pedal
292 Clutch pedal switch
303 Fuse protecting diesel preheating
304 Diesel preheating protective relay
306 TAXI radio preparation coupling
307 TAXI radio protective fuse
308 Taxi meter protective fuse
309 Taxi meter
31 OA Connection shunt
310B Connection shunt
310C Connection shunt
310D Connection shunt
310E Connection shunt
31 OF Connection shunt
311 Current socket in luggage compartment
312 Coupling for rear/TAXI dashboard cables
313 Current socket relay
314 Right rear door opening switch
315 Current socket fuse
316 TAXI sign light
317 Right rear door relay feed
318 Right rear door control actuator
319 Connection for car phone
320 Aerial feeder
321 Connection for TELEPASS
322 Seat height adjustment connection
323 Seat lumbar adjustment connection
325 Additional heater connection
326 Additional heater control unit
328 Hazard warning lights relay
332 Ignition activated power relay.
333 Injection control unit (JTD)
334 Dual engine temperature sender unit
335 Water in diesel filter sensor
336 Injector 1 cyl (JTD)
337 Injector 2 cyl (JTD)
338 Injector 3 cyl (JTD)
339 Injector 4 cyl (JTD)
341 Fuel pressure regulator (JTD)
342 Fuel pressure sensor (JTD)
343 Turbo pressure sensor (JTD)
344 Protection fuse ie. (JTD)
345 Fuel temperature sensor (JTD)
346 Additional heater relay
347 Additional heater relay
348 Additional heater remote control swictch
349 Additional heater protective fuse
350 Additional heater sensor
351A Additional heater spark plug
351 B Additional heater spark plug
351 C Additional heater spark plug
352 Left Side Bag connection
353 Right Side Bag connection
354 Air Bag earth
355 Pretensioner connection
356 Left side bag sensor
357 Right Side Bag sensor
358 Left Side Bag
359 Right Side Bag
363 Phase transformer actuator (1998)
364 Motorized throttle body
365 4 stage pressure switch
369 Engine cooling fan remote control switch
373 Air temperature and pressure sensor
375 Standardized diagnostic socket
376 Acceleration sensor
377 Variable geometry solenoid valve
378 Throttle adjustment solenoid valve
379 EGR solenoid
N.A. Ultrasound welding taped in cable loom
Cable colour code
B White
BG Beige
C Orange
G Yellow
H Grey
L Dark blue
M Brown
N Black
R Red
S Pink
V Green
Z Purple