gear FIAT MAREA 2001 1.G Workshop Manual
[x] Cancel search | Manufacturer: FIAT, Model Year: 2001, Model line: MAREA, Model: FIAT MAREA 2001 1.GPages: 330
Page 7 of 330
marea-marea vvvttnviiu miruuuCuuu ciilu iwnniCai data
2000 range © Index
00.
page
INTRODUCTION
- Identification data 1
- Weights 3
- Performance - Fuel consumption 4
- Dimensions 5
- Capacities 7
- Product specifications
FL Group 9
TECHNICAL DATA
Engine l^^) lev |^^) 20v
- Specifications 10
- Typical curves 11
- Cylinder block/crankcase and associ
ated components 12
- Auxiliary shaft 17
- Cylinder head and valve gear compo
nents 18
- Timing diagrams 22
- Counter-balance shaft 23
- Lubrication 24
- Cooling system 26
- Fuel feed system 26
- Special tools 27
Engine I^^JJTD
- Specifications 29
- Timing diagrams 30
- Supercharging 31
CLUTCH 32
GEARBOX AND DIFFERENTIAL 33
AUTOMATIC TRANSMISSION DIF
FERENTIAL 35
BRAKING SYSTEM 36
STEERING 39
WHEELS 40
FRONT SUSPENSION 42
REAR SUSPENSION 44
ELECTRICAL EQUIPMENT 46
- Ignition 47
1 - Recharging 48
- Electronic injection/ignition 50
Copyright by Fiat Auto
Page 8 of 330
Marea-Marea Weekend Introduction
2000 range (§) Identification data
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CHASSIS ENGINE VERSION MAREA MAREA
WEEKEND
GEARBOX
CHASSIS ENGINE VERSION MAREA MAREA
WEEKEND 999
666
ZFA 185 000
182B6.000
185AXR1A 25 •
•
ZFA 185 000
182B6.000
185BXR1A 26 •
•
ZFA 185 000
182B6.000
185AXR11 27 •
•
ZFA 185 000
182B6.000
185BXR11 28 •
•
ZFA 185 000
185A8.000
185AXS1A29 •
•
ZFA 185 000
185A8.000
185BXS1A30 •
•
ZFA 185 000
186A6.000
185AXT1A 31 •
•
ZFA 185 000
186A6.000
185BXT1A 32 •
•
NOTE
This section deals with the EEC F3 2000 range engine types.
For the subjects not dealt with, refer to the Marea-Marea Weekend manual print n° 506.763 and subse
quent updates.
Copyright by Fiat Auto 1
Page 11 of 330
Introduction
Performance - Fuel consumption
Marea-Marea Weekend
2000 range ©
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ENGINE TYPE
16v 16v C.A 20v JTD
Speed km/h (half laden)
(*) For Marea Weekend
46
80
124
173
187
(185)'
46
MAX
187
(185)*
59
94
139
182
208
(206)*
54
Max. clima-
ble gradient
fully laden
Marea 36 32 39
Marea Weekend 33 30 36
Urban
Out-of-town
Marea 11.2 12.2 13.7
Marea Weekend 11.3 12.4 13.8
Marea 6.3 6.7 7.6
Fuel consumption in accor
dance with directive
1999/100/CE (litres/100 km) Combined
Marea Weekend 6.5 6.7 7.7
Marea 8.1 8.7 9.8
Marea Weekend 8.2 8.8 9.9
CO2 exhaust emissions (g/km)
Marea 192 207 234
Marea Weekend 195 210 237
The fuel consumption figures in accordance with directive 1999/100/CE have been defined during the course of homologation
tests which include:
- An urban cycle which includes a cold start followed by a simulated varied urban cycle.
- A non-urban cycle which includes frequent acceleration in all gears simulating normal out-of-town use of the vehicle.
The speed varies between 0 and 120 km/h.
- The average combined consumption includes 37% urban cycle and 63% non-urban cycle.
The type of route, traffic conditions, driving style, weather conditions, trim level/equipment/accessories, presence of special
equipment and the state of the vehicle in general can lead to different fuel consumption figures from those established
using the above mentioned procedures.
The CO2 exhaust emissions (in g/km) are measured during the average combined cycle.
4 Print n° 506.763/23
Page 16 of 330
Marea-Marea Weekend
2000 range (§)
Introduction
Product characteristics FL Group
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Name of
product
Description
International designation Application
SELENIA 20K
Synthetic SAE 10W40 multigrade engine oil.
Exceeds specifications ACEA A3-96/CCMC G5 and API
SJ
SELENIA
PERFORMER
Synthetic SAE 5W-30 multigrade engine oil. Exceeds
specifications ACEA A1 and API SJ
Temperatures below
- 20°C
SELENIA
Turbo Diesel
Synthetic SAE 10W40 multigrade engine oil
Exceeds specifications ACEA B3 and API CD
SELENIA
WR DIESEL
Synthetic SAE 5W-40 multigrade engine oil. Exceeds
specifications ACEA B3 and API CF
Temperatures below
- 15°C
TUTELA CAR
ZC 75 SYNTH
SAE 75W-80 EP oil. Satisfies standards MIL-L-2105 D
LEV and API GL 5
Manual gearboxes and
differentials
TUTELA Gl/A «ATF DEXR0N II D LEV» SAE 10W type oil for hydraulic
power assisted steering
Hydraulic power as
sisted steering
TUTELA GI/2 « ATF DEXRON II D LEV» SAE 10W type oil for auto
matic transmissions
Automatic
gearboxes
TUTELA MRM2 Water repellant, lithium soap based grease containing
molybdenum disulphide, consistency NLGI = 2 Constant velocity joints
TUTELA TOP 4 Synthetic fluid NHTSA n° 116 D0T4, ISO 4925, SAE
J-1703 and CUNA NC 956-01
Hydraulic brakes and
hydraulically operated
clutches
DP1 Mixture of alcohol, water and surface active agents
CUNA NC 956-11
To be used undiluted
or diluted in windscreen
washer systems
Paraflu11
Anti-freeze for cooling systems with mono-ethylene gly
col base
CUNA NC 956-16
Cooling circuits
Percentage to be used
50% up to -35°C
Diesel Mix Additive for diesel fuel with protective action for Die
sel engines
To be mixed with die
sel fuel (25 cc per 10
litres)
Copyright by Fiat Auto 9
Page 17 of 330
Technical Data
Engine
Marea-Marea Weekend
2000 range @
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SPECIFICATIONS
Cycle OTTO 4 stroke
^Q\^ Timing gear TOHC
1 Fuel system type Integrated electronic injection - ignition
L—,1 Number of cylinders
Ml • • •
4 5
Vt—•F-jZf Cylinder liner
Is—A \ mm
W (bore)
80.5 82
j^J |q| Stroke mm 78.4 75.65
fifi-9 0> °-ace" cm3
1596 1998
^|*^^ Compression
= 9 ratio
ft
10.50 ±0.15 10.5 ±0.15
kW
r _ (bhp) X Maximum
76
(103)
110
(150)
/ power CEE
/ .. ... • rpm 5750 6500
daNm
(kgm)
Maximum
14.5
(14.8)
18.1
(18.5)
, torque CEE
... \ > rpm 4000 3750
10 Print n° 506.763/23
Page 25 of 330
Technical Data Marea-Marea Weekend
Engine: cylinder head and valve gear components 2000 range (§)
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DESCRIPTION Values in mm
Camshaft supports
in cylinder head 0
i_n
26.045-26.070
19.100-19.150
n
Valve guide bore
In cylinder head 0 12.950-12.977
12
HQ 45°±5'
a Valve
seat S3 45°±5'
approximately 2
Volume of
combustion chamber
in cylinder head cm" 33.3 (•) 38.2
( ) Cap measurement (•) Indicative value
18 Print n° 506.763/23
Page 26 of 330
Marea- Marea Weekend Technical Data
2000 range (Q) Engine: cylinder head and valve gear components
OO.10
DESCRIPTION
lev 20v
Values in mm
<—u——u—Tappet housing in cylinder
head
0 33.000 - 33.025
13
ffl
01 r^H 7.022-7.040
Valve guide HQ
02 13.010-13.030
-02
02 0.05-0.10-0.25
13-12 Valve guide
Bore in cylinder head
HQ
0.033 0.080
01 6.982-7.000
HQ 02 30.200-30.500
6.975-6.990
29.900-30.200
a 45° 30'±5'
Valve
0i 6.974-6.992
02 29.750-30.050
6.960-6.975
25.900-26.200
a 45° 30'±5'
14-1 Valve
Valve guide
HQ
®
0.022-0 058
0.030 0.066
0.032 0.065
0.047 0.080
15 Hi
Hi
IH2
Inner valve spring H2
11.08-12.07daN
29.5
21.58-23.54 daN
20
16
25.00-28.00 daN 27.07-29.43 daN
Hi
Outer valve spring
Hi 34.6 34
59.2-65.0 daN 48.46-52.38 daN
26 24.5
Copyright by Fiat Auto 19
Page 27 of 330
Technical Data Marea-Marea Weekend
Engine: cylinder head and valve gear components 2000 range @
OO.io
DESCRIPTION Values in mm
Camshaft bearings
»16v
01 02 03 04 05
17a ¥i-rT_j-§^T_rtj-^p^
17c
f^Pl 20 v
,0,0 i0 i0 i0. i0
01 29.944-29.960
02 52.400-52.415
03 52.800-52.815
04 53.200-53.215
0B 53.600-53.615
0 26.000-26.015
19.250-19.330
17, gt Cam lift HQ 8.5
®
12b-c
Camshaft
bearings • |-^ A--, Deanngs
17b-C jj) [j Cylinder head
supports
radial 0.030-0.070
axial 0.100-0.230
20 P/wr /?° 506.763/23
Page 28 of 330
Marea- Marea Weekend Technical Data
2000 range (Q) Engine: cylinder head and valve gear components
OO.io
DESCRIPTION
16v 20v
Values in mm
r-jn_J_jnjT_^jnJ-^JTjnr^-JTJ-|
L-f,-n_rij^-T_n_rLj-,-jijtj_^^
0i 29.989-30.014
02 52.445-52.470
03 52.845-52.870
04 53.245-53.270
Camhaft supports in camhaft housing 05 53.645-53.670
n—,—nnTL
•QM Tappet housings 0 33.000-33.025
17-18 ^ P Camshaft bearings
»| |< Camshaft housing supports 0.030-0.070
19
—-^_J~l— r-u—u~~l_ —LJ—^—LJ-i-a_r>—1-1
OHO Tappet 0 32.959-32.975
19-12 ^ P Tappet
H H Bore in cyli cylinder head
19-18 ^ P Tappet - Housing in ,5'"10 »| |< camshaft housing 0.02S-0.066
0.025-0,066
17-20 Clearance for
timing check HQ 0.45
® 0.45
1
HQ
Operational
clearance ®
Hydraulic tappets
Copyright by Fiat Auto 21
Page 29 of 330
Technical Data Marea- Marea Weekend
Engine: cylinder head and valve gear components 2000 range @)
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TIMING DIAGRAMS
A
HQ
opens before
T.D.C. 0° 9° (*) after T.D.C.
imaKe
B
HQ closes after
B.D.C. 34° 49°(*)
C
®
opens before
B.D.C. 24° 40°
CXnaUSl
D
® closes after
T.D.C. 0° 0°
(*) With phase transformer on: A - opens before T.D.C: = 9°
B - closes after B.D.C: = 31°
22 Print n° 506.763/23