gearbox FIAT PALIO 2003 178 / 1.G India Version Owners Manual

DRIVING YOUR CAR
To help you handle your Fiat Palio in the best and
safest possible way, and above all use it to its fullest
potential, we have given you some hints in this chap-
ter on “what to do, what not to do and what to
avoid” when at the wheel of your Fiat Palio.
In most cases, these behaviours are valid also on
other cars. In other cases, they are related to opera-
tional particularities exclusive to Fiat Palio. It is nec-
essary to pay utmost attention while reading this
chapter, to know the use and driving behaviours
allowing you to derive the maximum from your Fiat
Palio.STARTING THE ENGINE ...................................... PAGE 65
PARKING .................................................................... PAGE 67
USING THE GEARBOX ......................................... PAGE 68
SAFE DRIVING .......................................................... PAGE 68
ECONOMICAL RUNNING THAT RESPECTS
THE ENVIRONMENT .............................................. PAGE 73
CONTAINING RUNNING COST AND
POLLUTION .............................................................. PAGE 75
SNOW CHAINS ....................................................... PAGE 77
STORING THE CAR ................................................ PAGE 78
RECURRENT CHECKS
AND BEFORE LONG DISTANCE TRIPS ......... PAGE 78
ACCESSORIES PURCHASED
BY THE OWNER ..................................................... PAGE 79
USEFUL ACCESSORIES ........................................... PAGE 79
64
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68
You must press the
clutch fully down to
change gear properly. It is
therefore essential that there is
nothing under the pedals. Make
sure that mats are lying flat and
do not get in the way of pedals.
SAFE DRIVING
In designing the Fiat Palio, Fiat made
every effort to offer a car able to pro-
vide driver and passengers with top
class levels of safety.
Nevertheless it is always the behav-
iour of the person at the wheel that
determines road safety.
Below you will find some simple tips
to help you travel in safety under dif-
ferent conditions.
You will no doubt be familiar with
many of them already but it will be
useful to read them all carefully.
USING THE
GEARBOX
To engage the gears, press the clutch
pedal fully down and put the gear lever
into one of the positions shown in the
diagram in
fig. 2(the diagram is also
on the gear lever knob).
To engage the reverse gear (
R), wait
that the car has stopped moving com-
pletely; from the neutral position, lift
the ring
Aof the reverse gear inhibitor
device, move the lever towards the
right side and then backwards.
fig. 2
P4E02289
IMPORTANTThe car can be put
into reverse gear when it has stopped
moving completely. With the engine
running, before engaging the reverse
gear, wait at least 2 seconds with the
clutch pedal fully down to prevent
damage and grating of the gears.
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81
JUMP STARTING
If the battery is flat, you can use an-
other battery to start the engine. Its ca-
pacity must be the same or slightly
greater than the flat battery (see “Tech-
nical Specifications”).
Proceed as follows
fig. 1:
1)Connect positive terminals +of
the two batteries with a jump lead.
2)With a second lead, connect the
negative terminal (
–) of the auxiliary
battery and to an earth point E
on the
engine or the gearbox of the car to be
started.
IMPORTANTDo not directly
connect the negative terminals of the
two batteries: sparks could ignite the
flammable gas from the battery.
3)Start the engine.
4)When the engine has been start-
ed, remove the leads reversing the or-
der above.
If the engine fails to start after a few
attempts, do not keep turning the key
but have the car seen to at a
Fiat
Dealership
.
fig. 1
P4E01470
This starting procedure
must be carried out by
expert personnel; if it is
not done correctly it can cause
very intense electrical discharges.
In addition, the fluid contained in
the battery is poisonous and cor-
rosive. Avoid contact with skin
and eyes. You are also advised
not to put naked flames or light-
ed cigarettes near the battery
and not to cause sparks.
Under no circumstances
should a battery charger
be used for the emer-
gency procedure: it could dam-
age the electronic systems and in
particular the ignition and injec-
tion control units.
To avoid damages to the
car electric system, care-
fully follow the instruc-
tions of the cable manufacturer.
The cables must have a sufficient
diameter and must be enough
long to allow that the cars touch
each other.
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99
Cars fitted with an en-
gine/gearbox guard cannot
be lifted from the front.
IF THE CAR
NEEDS TO BE
RAISED
WITH THE JACK
See “If a Tyre is Punctured”, in this
chapter.
WITH A SHOP JACK
Front end
The car may only be raised by plac-
ing the jack arm under the gearbox/dif-
ferential, inserting a wooden or rub-
ber block as shown in
fig. 36.
The jack should only be
used to change a wheel
on the car for which it
was designed. It should not be
put to other uses or emplyoed to
rise other models. Under no cir-
cumstances should it be used
when carrying out repairs under
the car.
An incorrectly posi-
tioned jack may cause the
car to fall.
Do not use the jack to
lift loads exceeding that
indicated on the label at-
tached to the jack itself.
Please note:
– the jack requires no adjustments;
– the jack cannot be repaired. If it
breaks it must be replaced with a new
jack;
– no other tool, except for the han-
dle shown in this chapter, can be fit-
ted to the jack.
fig. 36
P4E01338
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133
TRANSMISSION
CLUTCH
Self-adjusting with travel-free pedal.
Hydraulic clutch control.Cyclical gear reduction and differen-
tial assembly incorporated in the gear-
box. The ratios are:
Drive transmission to the front
wheels by means of drive shafts con-
nected to the differential assembly and
the wheels with CV joints.
GEARBOX
AND DIFFERENTIAL
Five forward gears and reverse with
synchromesh for front gear engage-
ment.
The ratios are:
1.2 1.6 1.9
in 1st
gear4.273 3.909 3.909
in 2nd
gear 2.158 2.158 2.158
in 3rd
gear 1.345 1.345 1.480
in 4th
gear0.974 0.974 1.121
in 5th
gear 0.829 0.829 0.829
reverse3.818 3.818 3.818
Torque Teeth
reduction Number
in the differential
1.23.867 58/15
1.63.867 58/15
1.9 D3.867 58/15
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145
Dipped beam headlights
- control ..................................... 13-41
- bulb replacement ................. 88
Doors.............................................. 17-48
Electric system ........................... 137
Electric window winder ............ 15-49
Electronic central units ............. 120
Engine compartment .................. 16-54
Engine compartment
(washing) ................................... 127
Engine cooling fluid
thermometer ........................... 34
Engine cooling fluid level ............ 113
Engine oil consumption ............. 112
Engine oil level ............................. 112
Engine oil
- consumption .......................... 112
- checking the level ................. 112
Engine
- power supply/ignition ........... 132
- engine type code .................. 130
- characteristic data ................ 131
- engine compartment
washing ................................... 127
- lubrication ............................... 132- marking .................................... 129
- cooling ...................................... 132
Filling ............................................ 140
First-aid kit ................................... 103
Flashing ........................................... 13-42
Front foglights ............................... 56
Front foglights
- switch on/off button ............ 15-44
- bulb replacement ................. 90
Fuel filler cap ................................ 18-63
Fuel flap opening lever............... 18-63
Fuel flap
- opening lever ......................... 18-63
Fuel level indicator ..................... 33
Fuel lock switch .......................... 44
Fuel
- level indicator ........................ 33
- fuel lock switch ...................... 44
- fuel flap opening level ........... 18-63
Fuses................................................ 93
- replacement ............................ 93
Gearbox
- gearbox use ........................... 68
- transmission ........................... 133Getting to know the car ........... 20
Glove compartment .................... 45
Handbrake ............................... 67-134
Hazard lights ................................. 13-43
Head rest ....................................... 11-23
Headlight trim .............................. 56
Headlights (upward slant
compensation) ......................... 56
Heated rear window .................. 15-44
Heating ........................................... 39
Identification data ..................... 129
If an accident occurs ................... 102
Ignition device .............................. 21
In an emergency .......................... 80
Instrument panel ......................... 10
Interior lights ............................... 92
Interior equipment ..................... 45
Keys ............................................. 11-21
Kilometer counter ....................... 33
Level control ............................. 111
Lubricants(specifications) .......... 141
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