key battery FIAT PALIO 2003 178 / 1.G India Version Owners Manual
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Page 6 of 156

5
Hydraulic power
steering
Do not exceed the max-
imum level of the fluid as indicated
on the tank. Use only the fluid pre-
scribed in the “Refueling” chapter.
PROHIBITION SYMBOL WARNING SYMBOLS
Battery
Do not expose to open
flames.
Battery
Keep children away.
Heat guards - belts -
pulleys - fan
Do not put hands.
Catalytic converter
Do not stay on inflam-
mable surfaces. Refer to
the “Safeguard of the device reduc-
ing the emissions” chapter.
INJECTION SYSTEM
FAILURE (red) (diesel
versions)
When there is a fault in the injection
system.
The warning light should come on
when the ignition key is turned to
MARand go out after a few seconds.
WATER IN DIESEL FU-
EL FILTER versions (am-
ber) (diesel version)
When there is water in the diesel fu-
el filter. have the condense drained out
by a Fiat Dealership.
GLOW PLUGS
(amber)
(diesel version)
When the ignition key is turned to
the
MARposition. The warning light
will go out when the glowplugs reach
the correct temperature
1-19 03/03/2003 05:44 PM Page 5
Page 36 of 156

35
WARNING
LIGHTS
The warning lights come on in the
following circumstances:
BATTERY NOT
CHARGING PROPER-
LY (red)
When there is
a fault in the current gen-
erating system.
Go to a
Fiat Dealershipand pre-
vent deploying the battery.
When the key is turned to
MAR the
light comes on but should go out the
moment the engine is started.
LOW ENGINE OIL
PRESSURE (red)
When
the engine oil pressure
drops under the normal
value.
When the key is turned to
MARthe
light comes on but should go out the
moment the engine is started.
A delay in the light going out is ac-
ceptable only when the engine is idling.
If the engine has been heavily taxed,
the light may flash when the engine re-
turns to idle. The light should howev-
er go out when you accelerate slight-
ly.
v
w
If the vwarning light
comes on while the car is
moving, stop the engine
immediately and contact a Fiat
Dealership.
INJECTION SYSTEM
FAILURE (red) (petrol
version)
When there is a
fault in the injection system.
When the ignition key is turned to
the
MAR position, the light comes on
but should go out after a few seconds.
The warning light will stay on or
come on when travelling to indicate
imperfect operation of the injection
system with possible loss of perfor-
mance, poor handling and higher con-
sumption.
g
In these conditions, you can contin-
ue driving but you should avoid de-
manding efforts from the engine or
high speeds. Contact a
Fiat Dealer-
ship
as soon as possible.
Using the car for long periods when
the warning light is on may cause dam-
age especially when the engine is run-
ning irregularly or misfiring. The car
should only be used for short periods
at low speeds.
Occasional and brief lighting of the
warning light is meaningless.
HANDBRAKE EN-
GAGED / LOW
BRAKE FLUID (red)
In
two cases:
1.When the handbrake is applied.
2. when the brake fluid level falls be-
low the minimum level.
x
20-63 03/03/2003 06:02 PM Page 35
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45
Never drive with the
glove compartment flap
open: it could injure the
person sitting in the passenger
seat in the event of an accident.
journey, press button A-fig. 41 to re-
activate the fuel supply system.
After the crash, remember to turn
the ignition key to
STOPto prevent
the battery running down.
INTERIOR EQUIP-
MENT
GLOVE COMPARTMENT
fig. 42
Pull handle Ato open.You will find indents
A-fig. 43on the
flap for arranging a cup or can, when
the car is stationary.
fig. 42
P4E02030
fig. 43
P4E02031
20-63 03/03/2003 06:03 PM Page 45
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60
Always drive with both
hands on the rim of the
steering wheel so that the
airbag is free to inflate and pro-
tect you from serious injury in a
collision. Do not drive with your
body bending toward the steer-
ing wheel, but sit in an upright po-
sition with your back resting
against the seat.
If the car has been stolen
or an attempt has been
made to steal it, or it has
been vandalised in any way, or
subjected to flooding, have the
airbag system checked at a Fiat
Dealership.The air bag does not
substitute seat belts, but
increases its efficiency.
Furthermore, since the airbag is
not inflated in frontal collisions at
low speed, side collisions, rear
end shunts or overturns, in such
cases the occupants are protect-
ed by the seat belts only and
therefore they should always be
fastened.Correct functioning of
airbag and pretensioners
is only guaranteed when
the car is not overloaded.SOUND SYSTEMRemember that airbag
can be triggered when
the ignition key is insert-
ed and set to MAR, even with the
car stationary, if another vehicle
crashes into it. On the other
hand, when the car is stationary
and the ignition key is removed,
the airbag does not trigger in the
event of an impact.
Visit the Fiat Dealership
if you want to fit a sound
system after purchasing
your car. Qualified, trained staff
will provide useful advice for safe-
guarding the battery. Excessive
intake when the engine is not
running will damage the battery
and may invalidate the battery
warranty.
Fiat recommends wide range of
music systems as Fiat acces-
sories, which are available with
Fiat dealerships.
20-63 03/03/2003 06:03 PM Page 60
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67
With handbrake engaged and igni-
tion key at
MAR, the instrument pan-
el warning light
x
comes on.
To disengage the handbrake:
1)Slightly lift the handbrake and
press release button
A.
2)Keep the button pressed in and
lower the lever. Warning light
x
will
go out.
3)To prevent accidental movement
of the car, this procedure should be
carried out with the brake pedal
pressed down.
HANDBRAKE fig. 1
The handbrake lever is situated be-
tween the two front seats.
Pull the handbrake lever upwards un-
til the car cannot be moved. Four or
five clicks are generally enough when
the car is on level ground while nine
or ten may be required if the car is
on a steep slope or loaded.
IMPORTANTIf this is not the
case, take the car to a
Fiat Dealer-
ship
to have the handbrake adjusted.
Never leave unsuper-
vised children in the car.
Always remove the key
from the ignition switch and take
it with you when you get out of
the car.
fig. 1
P4E02046
PARKING
Stop the engine, engage the hand-
brake and engage first gear if the car
is faced uphill or reverse gear if it is
faced downhill in compliance with the
national Highway Code and leave the
wheels steered towards the road bor-
ders or the kerb. Block the wheels
with a wedge or a stone if the car is
parked on a steep slope.
Do not leave the ignition key at
MARbecause it drains the battery.
Always remove the key when you
leave the car.
64-79 03/03/2003 06:45 PM Page 67
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74
If the engine begins to “lose its
smoothless” when travelling, continue
your journey but reduce the demands
you are making on the engine and go
to a
Fiat Dealership as soon as you
can.
When the instrument panel fuel re-
serve warning light comes on, fill up as
soon as possible. A low level of fuel
can cause an uneven supply of fuel to
the engine with the inevitable increase
in the temperature of the exhaust gas
and serious damage to the catalytic
converter.
Never run the engine with one or
more spark plugs disconnected, even
for testing purposes.
Do not warm up the engine by letting
it idle for a while before moving off un-
less the outside temperature is very low
and, even in this case, only do so for less
then 30 seconds.Do not install other heat shields and
do not remove those already fitted to
the catalytic converter and exhaust
pipe.
Do not allow anything to be sprayed
onto the catalytic converter, lambda
sensor and exhaust pipe.
Ignoring the above rules
may lead to fire.
The catalytic converter
develops high tempera-
ture during normal oper-
ation. Do not park the car on
grass, dry leaves, pine needles or
other flammable material: fire
hazard
LOOKING AFTER EMISSION
CONTROL DEVICES
The correct use of pollution control
devices not only ensures respect for
the environment but also has an effect
on the car’s performance.
Keeping these devices in good con-
dition is therefore a fundamental rule
for driving that is easy on your pock-
et and on the environment too.
The first step to take is to follow the
Service Schedule to the letter.
Use only unleaded petrol.
If you have trouble starting, do not
keep turning the ignition key for long
periods. Be especially careful to avoid
bump starting the car by pushing, tow-
ing or rolling downhill: these are all
manoeuvres that can damage the cat-
alytic exhaust. Use an auxiliary battery
for start-ups only (see “Starting with
auxiliary battery” in the chapter “In an
emergency”).
64-79 03/03/2003 06:45 PM Page 74
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81
JUMP STARTING
If the battery is flat, you can use an-
other battery to start the engine. Its ca-
pacity must be the same or slightly
greater than the flat battery (see “Tech-
nical Specifications”).
Proceed as follows
fig. 1:
1)Connect positive terminals +of
the two batteries with a jump lead.
2)With a second lead, connect the
negative terminal (
–) of the auxiliary
battery and to an earth point E
on the
engine or the gearbox of the car to be
started.
IMPORTANTDo not directly
connect the negative terminals of the
two batteries: sparks could ignite the
flammable gas from the battery.
3)Start the engine.
4)When the engine has been start-
ed, remove the leads reversing the or-
der above.
If the engine fails to start after a few
attempts, do not keep turning the key
but have the car seen to at a
Fiat
Dealership
.
fig. 1
P4E01470
This starting procedure
must be carried out by
expert personnel; if it is
not done correctly it can cause
very intense electrical discharges.
In addition, the fluid contained in
the battery is poisonous and cor-
rosive. Avoid contact with skin
and eyes. You are also advised
not to put naked flames or light-
ed cigarettes near the battery
and not to cause sparks.
Under no circumstances
should a battery charger
be used for the emer-
gency procedure: it could dam-
age the electronic systems and in
particular the ignition and injec-
tion control units.
To avoid damages to the
car electric system, care-
fully follow the instruc-
tions of the cable manufacturer.
The cables must have a sufficient
diameter and must be enough
long to allow that the cars touch
each other.
80-103 03/03/2003 06:49 PM Page 81
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109
IMPORTANT - Air cleaner
Using the car on dusty roads, replace
the air cleaner more frequently than
indicated in the Scheduled Servicing
Plan.
For any doubt on the air cleaner re-
placement, in relation to how the car
is used, contact the
Fiat Dealership.
The maintenance of the
car must be committed
to Fiat Dealership. For
those interventions of ordinary
and small maintenance, always
make sure to have the adequate
equipment, Fiat spare parts and
the consumption fluids; in any
event, do not perform such op-
erations, if you do not have any
experience. IMPORTANT - Fuel filter
Check the conditions of the fuel fil-
ter when changes (choking) are no-
ticed in the engine operation.
IMPORTANT - Battery
We suggest you to carry out the
check of the state of battery charge,
preferably at the beginning of the cold
season in order to avoid the possibil-
ity of freezing the electrolyte.
Such check must be carried out
more frequently if the car is mainly
used for short distances, or if it is
equipped with permanent absorption
users with disconnected key, above all
if applied in after market.
Please refer page no. 52 of 24
hours service assistance booklet
for BAT MOBILE service extend-
ed by M/s. Exide Batteries.You should check the battery fluid
(electrolyte) level more frequently
than shown in the service schedulein
this chapter if the car is used in hot cli-
mates or particularly demanding con-
ditions.
24 HOURS SERVICE
CALL - 9628 290 260
This single response num-
ber is available in 9 cities.*
AHMEDABAD - BANGALORE -
KOLKATA - CHENNAI - DELHI -
HYDERABAD - MUMBAI -
PUNE - LUCKNOW
* If you are not in, but near any of the above
cities; Dial city code followed by the single
response numberFor further information about Fiat Service Network please refer 24 Hours Service
AssistanceBooklet provided.
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118
The total intake of these systems
(factory and after-market) must be less
than 0,6 mA x Ah (of the battery), as
shown in the following table:
Battery Maximum permissiblestand-by intake
50Ah 30 mA
Furthermore, remember that high in-
take electric devices (such as baby bot-
tle warmer, vacuum cleaners, cellular
phones, mini-fridges, etc.) powered
when the engine is off can deploy the
battery.
IMPORTANTIf you need to fit ad-
ditional systems in the car, remember
that improper wiring connections, in
particular if they affect safety devices,
are dangerous.
USEFUL ADVICE
FOR LENGTHENING
THE LIFE
OF YOUR BATTERY
When you park the car, ensure the
doors, boot and bonnet are closed
properly. The courtesy light must be
off.
Do not keep accessories (e.g. sound
system, hazard lights, etc.) switched on
for a long time when the engine is not
running.
IMPORTANTA battery which is
kept at a charge of less than 50% for
any length of time will be damaged by
sulphation leading to a reduction in
cranking power and a higher risk of
the battery electrolyte freezing (this
may even occur at - 10°C).
If the car is inactive for a long peri-
od of time, refer to “Long inactivity of
the car”, in the “Correct use of the
car” chapter.If you want to add electrical acces-
sories after buying the car which need
permanent electric supply(alarm,
free hand phone kit, radio navigator
with satellite antitheft system etc.) vis-
it a
Fiat Dealership. They can sug-
gest the most suitable accessories to
get and check whether the electric
system can support the required load
or whether a larger capacity battery
is required.
These devices will, in fact, run off the
battery even when the key is not in-
serted (car parked, engine stopped)
and can destroy the battery.
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Page 121 of 156

IMPORTANT If the sound system
or car alarm systems are not installed
correctly, they can interfere with the
working of the electronic control
units.
Modifications or repairs
to the electrical system
carried out incorrectly
and without bearing the features
of the system in mind can cause
malfunctions with the risk of fire.
120
ELECTRONIC
CONTROL UNITS
When the car is being used normal-
ly, special measures are not necessary.
The following instructions must be
followed very carefully however, if you
work on the electrical system or
where emergency starting is neces-
sary:
– Never disconnect the battery from
the electrical system while the engine
is running.
– Disconnect the battery from the
electrical system if you are recharg-
ing it. Modern battery chargers can
discharge voltage up to 20 V.
– Never perform emergency star-
tups with a battery charger. Always
use an auxiliary battery (see “Startup
with auxiliary battery” in “In an emer-
gency” chapter).– Be particularly careful when con-
necting the battery to the electrical
system. Make sure that the polarity is
correct and the connection is efficient.
After reconnecting the battery, the in-
jection/ignition control unit will need
to readapt its internal parameters.
Therefore, the car’s performance may
change slightly during the first few kilo-
meters.
– Do not connect or disconnect the
terminals of the electronic units while
the ignition key is at
MAR.
– Do not check polarity through
sparking.
– Disconnect the electronic units if
you are electrically welding the car
body. Remove the units if tempera-
tures exceed 80°C (special operations
on the bodywork etc.).
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