engine FIAT PANDA 2015 319 / 3.G Repair Manual

DIESEL VERSIONS
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary; check “Fix&Go Automatic” kit recharge expiry
date (for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, luggage compartment,
passenger compartment, glove compartment, instrument
panel warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid levels (engine
coolant, hydraulic clutch/brakes, windscreen washer,
battery, etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation●●●●●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)●●●●●
Check windscreen/rear window wiper blade position/wear●●●●●
127

Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Change engine oil and replace oil filter(1)
Replace accessory drive belt(s) (2)●
Replace fuel filter cartridge (3)●●●
Replace air cleaner cartridge (4)●●●●●
Change the brake fluid●●●●●
Replace passenger compartment cleaner (4) (O) (●)O●O●O●O●O●
(1) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message in the instrument panel. In any case, it must never exceed 2 years.
If the vehicle is mainly used in towns and cities, change the engine oil and filter every year.
(2) Areas that are not dusty: recommended maximum mileage 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years.
Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. Regardless of the
mileage, the belt must be replaced every 4 years.
(3) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
(4) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km
(O) Recommended operations
(●) Mandatory operations
129

ENGINE COMPARTMENT
.
CHECKING LEVELS
165) 166)55)
0.9 TwinAir/0.9 TwinAir Turbo versions
A. Engine oil plug/filler-–B.Engine oil dipstick-–C.Engine coolant-–D.Washer fluid for windscreen/rear window-–E.Brake fluid-–F.Battery
119F1D0097
130
SERVICING AND MAINTENANCE

1.2 8V 69 HP versions
A. Engine oil plug/filler-–B.Engine oil dipstick-–C.Engine coolant-–D.Washer fluid for windscreen/rear window-–E.Brake fluid-–F.Battery
120F1D0098
131

1.3 16V MultiJet versions
A. Engine oil plug/filler-–B.Engine oil dipstick-–C.Engine coolant-–D.Washer fluid for windscreen/rear window-–E.Brake fluid-–F.Battery
121F1D0099
132
SERVICING AND MAINTENANCE

ENGINE OIL
56) 57)4)
Check the oil level a few minutes (about
five) after the engine has stopped,
with the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick B. If the oil level is near or even
under the MIN mark, add oil using the
filler A to reach the MAX mark.
NOTE For the 0.9 TwinAir and 0.9
TwinAir Turbo versions, engine oil
dipstick B is integral with the cap A.
Take out the engine oil dipstick A, clean
it with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks
on the dipstick.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.
During the initial period of use the
engine oil consumption conditions
should be considered as having
stabilised after the first 5000 - 6000 k m .
IMPORTANT After adding or changing
the oil, let the engine run for a few
seconds and wait a few minutes after
switching it off before checking the
level.ENGINE COOLANT
167)58)
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, unscrew reservoir
cap C and add the fluid described in
the "Technical Specifications" section.
WINDSCREEN/REAR
WINDOW WASHER FLUID
168)
If the level is too low, raise reservoir cap
D (see previous pages) and add the
fluid described in the chapter "Technical
Specifications".
BRAKE FLUID
169) 170)59)
Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark). If the
fluid level in the reservoir is too low,
undo reservoir cap E and add the fluid
described in the "Technical
Specifications" chapter.
DUALOGIC GEARBOX
HYDRAULIC ACTIVATION
SYSTEM OIL
5)
The fluid level should only be checked
at a Fiat Dealership.BATTERY
171) 172) 173) 174)
60)6)
Battery F does not require topping up
the electrolyte with distilled water. A
periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to
indicate this. To carry out this
procedure turn the steering wheel all
the way from one end to the other
or drive in a straight line for about a
hundred metres.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing
its capacity and efficiency at start-up.
CLIMATE CONTROL
SYSTEM MAINTENANCE
In winter, the climate control system
must be turned on at least once a
month for about 10 minutes. Before
summer, have the system checked at a
Fiat Dealership.
133

WARNING
165)Never smoke when performing
operations in the engine compartment.
Flammable gases and fumes may be
present and risk igniting.
166)Be very careful when working in the
engine compartment when the engine
is hot: you may get burnt.
167)The cooling system is pressurised. If
necessary, only replace the cap with
another original one or the operation of the
system may be adversely affected. Do
not remove the reservoir cap when the
engine is hot: risk of burns.
168)Do not travel with the washer fluid
reservoir empty: the washer operation
is essential for improving visibility. Some
commercial windscreen washer additives
are flammable. The engine compartment
contains hot components which may set it
on fire.
169)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
170)The
symbol on the container
indicates a synthetic brake fluid, which is
different from a mineral fluid. Using a
mineral fluid will damage the special rubber
seals of the braking system beyond repair.171)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep naked flames and sources
of sparks away from the battery: risk of
explosion and fire.
172)Using the battery with insufficient
fluid irreparably damages the battery and
may cause an explosion.
173)If the vehicle is left for long periods in
very cold environments, remove the battery
and store it in a warm place to prevent
freezing.
174)Always wear the proper protective
eyewear when working on the battery
or near it.
WARNING
55)Be careful not to confuse the various
types of fluids while topping up: they
are not compatible with each other!
Topping up with an unsuitable fluid could
severely damage your vehicle.
56)The oil level should never exceed the
MAX mark.
57)Do not add oil with specifications other
than those of the oil already in the engine.
58)PARAFLU
UPanti-freeze is used in
the engine cooling system. Use the same
fluid as in the cooling system when topping
up. PARAFLU
UPcannot be mixed with
any other type of fluid. If this happens, do
not start the engine and contact a Fiat
Dealership.59)Avoid allowing brake fluid, which is
extremely corrosive, to come into contact
with painted areas. Should it happen, wash
immediately with water.
60)Incorrect assembly of electrical and
electronic accessories may cause severe
damage to your vehicle. After purchasing
your vehicle, if you wish to install any
accessories (anti-theft, phone, etc.),
contact a Fiat Dealership, which
will suggest the most appropriate devices
for your vehicle, and will, most importantly,
advise you if a higher capacity battery
needs to be installed.
WARNING
4)Used engine oil and oil filters contain
substances which are harmful to the
environment. To change the oil and filters,
we advise you to contact a Fiat Dealership.
5)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to have the oil
changed by a Fiat Dealership where it
will be disposed of respecting the
environment and according to legal
requirements.
6)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.
134
SERVICING AND MAINTENANCE

TECHNICAL SPECIFICATIONS
Everything you may find useful for
understanding how your vehicle
is made and works is contained in this
chapter and illustrated with data, tables
and graphics. For the enthusiasts and
the technician, but also just for those
who want to know every detail of their
vehicle.IDENTIFICATION DATA....................140
ENGINE ..........................................141
WHEELS .........................................145
DIMENSIONS ..................................152
WEIGHTS........................................155
SUPPLIES .......................................160
FLUIDS AND LUBRICANTS ............162
PERFORMANCE .............................165
FUEL CONSUMPTION ....................166
CO2 EMISSIONS ............................168
PRESCRIPTIONS FOR HANDLING
THE VEHICLE AT THE END OF ITS
LIFE ................................................169
139

IDENTIFICATION
DATA
VIN PLATE
This is applied on the left side of the
luggage compartment fig. 126 (lift the
mat for access) and bears the following
data:
BType-approval number.
CVehicle type identification code.
DChassis serial number.
EMaximum permitted weight of vehicle
fully laden.
FMaximum permitted weight of vehicle
fully laden plus trailer.
GMaximum permitted weight on first
axle (front).
HMaximum permitted weight on
second axle (rear).
IEngine type.
LBodywork version code.
MSpare part number.
NCorrect value of smoke coefficient
(for diesel engines).
BODYWORK PAINT
IDENTIFICATION PLATE
This is applied inside the bonnet (left
side) and bears the following data
fig. 127:
APaint manufacturer.
BColour name.
CFiat colour code.
DRespray and touch up code.CHASSIS MARKING
This is located on the right side of the
luggage compartment rear floor and
gives the following identification data:
❒type of vehicle;
❒chassis serial number.
ENGINE MARKING
It is stamped on the cylinder block and
includes the type and the engine serial
number.
126F1D0102
127F1D0128
140
TECHNICAL SPECIFICATIONS

ENGINE
Versions 1.2 8V 69 HP 1.2 8V 69 HP LPG
Type code 169A4000 169A4000
Cycle Otto Otto
Number and position of cylinders 4 in line 4 in line
Piston bore and stroke (mm) 70.8 x 78.86 70.8 x 78.86
Total displacement (cm³) 1242 1242
Compression ratio 11,1 11,1
LPG Petrol
Maximum power (EEC) (kW) 51 51 51
Maximum power (EEC) (HP) 69 69 69
corresponding engine speed (rpm) 5500 5500 5500
Maximum torque (EEC) (Nm) 102 102 102
Maximum torque (EEC) (kgm) 10,4 10,4 10,4
corresponding engine speed (rpm) 3000 3000 3000
Spark plugsNGK ZKR7A-10 or
CHAMPION RA8MCX4NGK ZKR7AI-8
FuelUnleaded petrol 95 RON (EN
228 specification)LPG for motor vehiclesUnleaded petrol 95 RON (EN
228 specification)
141