tighten FIAT PANDA 2016 319 / 3.G Owners Manual

LUGGAGE
COMPARTMENT
INITIALISATION
IMPORTANT If the battery is
disconnected or the protection fuse
blows, the luggage compartment
opening/closing mechanism must be
reinitialised as follows: close all the
doors and the tailgate, press the
button on the remote control, then
press the
button
30) 31) 32)
WARNING
28)Take care not to knock objects on the
roof rack when opening the tailgate.
29)With the engine on, always make sure
that the tailgate is closed: exhaust gases
could be drawn inside the load
compartment.
30)Every attachment has a maximum load
capacity of 100 kg.
31)A heavy load that has not been
secured may cause serious injuries in the
event of an accident.
32)If you are travelling in an area with
limited opportunities for vehicle refuelling
and you wish to bring petrol with you in
a petrol can, you must do so in compliance
with current regulations and using an
approved can, appropriately secured to the
load securing attachments. Anyway, by
doing so, you increase the risk of fire in the
event of an accident with your vehicle.
VERSION WITH LPG
SYSTEM
33) 34) 13)9) 10) 11) 12)
INTRODUCTION
The LPG version features two fuel
supply systems: one for petrol and one
for LPG.
Although the LPG system has
numerous safety features, it is advisable
to proceed as follows every time the
vehicle is not in use for a long period or
moved in an emergency as a result of
a breakdown or accident:
❒unscrew the fixing devices A fig. 36,
then remove the cover B;
❒close the LPG cock by rotating the
ring nut C fig. 37 clockwise;
❒refit the cover and retighten the
fastening devices.LPG TANK
13)The vehicle has a (pressurised) tank A
fig. 38 for collecting LPG in a liquid
state. It is ring-shaped and is located in
the spare wheel compartment with
suitable protection.
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GETTING TO KNOW YOUR CAR

11)The vehicle is equipped with a gaseous
LPG injection system designed specifically
for it: it is therefore absolutely forbidden
to alter the configuration of the system or
its components. The use of other
components or materials could cause
malfunctions and lead to a reduction in
safety; therefore, in the case of problems,
contact a Fiat Dealership. To prevent
damage to the gas system parts when
towing or raising the vehicle, follow the
instructions in the "Towing the vehicle"
paragraph of the Owner Handbook.
12)When painting in an oven, the LPG
tank must be removed from the vehicle and
later refitted by a Fiat Dealership. Although
the LPG system has numerous safety
features, it is advisable to proceed
as follows every time the vehicle is not in
use for a long period or moved in an
emergency as a result of a breakdown or
accident: unscrew the fastening devices A
fig. 36, then remove the cover B. Close
the LPG cock rotating the ring nut C fig. 38
clockwise. Refit the cover and retighten
the fastening devices.
13)Periodically (at least once every six
months), it is advisable to let the LPG in the
tank run out and, at the next refuelling,
check that it does not exceed the
maximum capacity of 30.5 litres (reserve
included) (with a tolerance of 2 litres
excess) (see instructions in the "Capacities"
paragraph of this Supplement). If the level
is above 30.5 litres (reserve included)
contact a Fiat Dealership immediately.
14)Regardless of the last fuel system
used, at the following engine starting, after
the initial petrol stage, the system will
automatically switch to LPG.15)When switching from petrol to LPG is
requested, a metal noise from the valves
which pressurise the circuit can be heard.
As a result of the switching logic described
above, the delay between the ticking of
the valve and the switching off of the green
warning light
on the instrument panel
is entirely normal.
16)In particular usage conditions, such as
starting and operation at low ambient
temperature or LPG supply with low
propane content, the system may switch
temporarily to petrol operation, without
an indication of switching on the instrument
panel. In the event of low LPG levels in
the tank or request for high performance
(e.g. overtaking, vehicle fully laden, steep
hills), the system may automatically switch
to petrol operation to guarantee the engine
power requested; the green warning light
on the instrument panel switches on
to indicate this. When the above conditions
are no longer present, the system
automatically restores LPG operation; the
green warning light
switches off. To
achieve the automatic switching described
above, make sure that there is always
enough fuel in the petrol tank.
17)Only use LPG for motor vehicles.
18)It is strictly forbidden to use any
additive in the LPG.
VERSION WITH
METHANE SYSTEM
(Natural Power)
36) 37) 38)19)
INTRODUCTION
The "Natural Power" version features
two fuel systems, one for petrol and
one for natural gas (methane).
METHANE CYLINDERS
The vehicle is equipped with two
cylinders (total capacity about 72 litres)
fig. 40 - fig. 41 located under the floor
of the vehicle and protected by two
special guards.
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GETTING TO KNOW YOUR CAR

❒reposition the guard door B fig. 98,
taking care that the tabs are positioned
in their housings and tighten the fixing
screws A.
SIDE LIGHTS/DAYTIME
RUNNING LIGHTS (DRL)
(for versions/markets, where provided -
except Panda Cross versions)
To replace the bulb, proceed as follows:
❒steer the wheel completely, adjust
the screws A fig. 96 and remove the
flap B;
❒adjust the clip C fig. 100 and
disconnect the electrical connector D;
❒rotate and remove the bulb holder
E, release and replace the bulb;
❒refit the new lamp and carry out the
procedure described previously in
reverse.
DAYTIME RUNNING
LIGHTS (DRL)
(Panda Cross versions)
IMPORTANT To change LED DRLs
contact a Fiat Dealership.REAR LIGHT CLUSTERS
These contain the bulbs for the side
lights, brake lights and direction
indicators.
To replace the bulb proceed as follows:
❒undo the two screws A fig. 101
from their seats, pull gently outwards
until releasing the whole headlight from
the two clips (press-fitted D fig. 102 )
and release the connector;❒refit the new lamp and carry out the
procedure described previously in
reverse.
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107
❒undo the five screws B from their
seats and remove the bulb holder C;
❒remove the bulbs, pushing them
slightly and turning them anti-
clockwise;
102F1D0086

❒take the wrench A fig. 111 and
loosen the fixing bolts by about one
turn;
❒position the jack under the vehicle,
near the wheel to be changed;
❒operate the device A fig. 112 to
extend the jack until the top of the jack
B fig. 113 fits correctly into the side
member C (next to the mark
on the
side member);❒alert any bystander that the vehicle is
about to be raised; all persons should
be kept away from the vehicle and
nobody must touch it until it has been
lowered;
❒fit handle D fig. 112 into the housing
in device A, operate the jack and raise
the vehicle until the wheel is a few
centimetres from the ground;
❒remove the wheel cap after loosening
the 3 fixing bolts and finally loosen the
fourth bolt and extract the wheel (only
for versions with wheel caps fixed
by bolts);
❒make sure the contact surfaces
between space-saver wheel and hub
are clean so that the fastening bolts will
not come loose;
❒fit the space-saver wheel by inserting
the first bolt for two threads into the
hole closest to the valve;❒take the wrench A fig. 111 and fully
tighten the fixing bolts;
❒operate the jack handle D fig. 112 to
lower the vehicle. Then extract the jack;
❒use the wrench A fig. 111, to fully
tighten the bolts, passing alternately
from one bolt to the opposite one;
❒when replacing an alloy wheel rim it is
advisable to place it upside down,
with the aesthetic part facing upwards.
REFITTING THE
STANDARD WHEEL
51)
Following the procedure described
previously, raise the vehicle and remove
the space-saver wheel.
Versions with steel rims
Proceed as follows:
❒make sure the contact surfaces
between standard wheel and hub are
clean so that the fastening bolts will not
come loose;
❒fit the standard wheel by inserting the
first bolt by 2 threads into the hole
closest to the inflation valve;
❒fit the hub cap, aligning the crescent
hole with the bolt already fitted, then
fit the other bolts;
❒using the wrench provided, tighten
the fastening bolts;
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113

❒lower the vehicle and remove the
jack;
❒use the wrench provided to fully
tighten the bolts, passing alternately
from one bolt to the opposite one.
Versions with alloy wheels
Proceed as follows:
❒insert the wheel on the hub and using
the wrench provided tighten the bolts;
❒lower the vehicle and remove the
jack;
❒use the wrench provided to fully
tighten the bolts, passing alternately
from one bolt to the opposite one.
❒reinsert the press-fitted hub cap,
making sure that the reference hole on
the wheel is aligned with the reference
pin on the cap.
IMPORTANT If it is not fitted properly,
the hub cap may detach itself when the
vehicle is running.
At the end of operation
❒stow the space-saver wheel in the
compartment provided in the luggage
compartment;
❒insert the jack and the other tools in
the container;
❒arrange the container and tools on
the space-saver wheel;
❒correctly reposition the boot mat.
WARNING
142)The space-saver wheel (for
versions/markets, where provided) is
specific to your vehicle, do not use it on
other models, or use the space-saver
wheel of other models on your vehicle. The
space-saver wheel must only be used in
the event of an emergency. It must only be
used for the distance necessary to reach
a service point and the vehicle speed must
not exceed 80 km/h. The space-saver
wheel has an orange label that
summarises the main cautions for use and
limitations. Never remove or cover the
label. The following information is provided
in four languages on the label: "Important!
For temporary use only! 80 km/h max!
Replace with a standard wheel as soon as
possible. Never cover this indication".
Never apply any hub cap to the
space-saver wheel.
143)Use your hazard lights, warning
triangle, etc to show that your vehicle is
stationary. Passengers should get out
of the vehicle, particularly if it is heavily
loaded, and wait for the wheel to be
changed away from the traffic. On hills or
uneven roads, use chocks or appropriate
objects to block the wheels of the vehicle.144)The vehicle's driving characteristics
will be modified with the space-saver wheel
fitted. Avoid violent acceleration and
braking, abrupt steering and fast cornering.
The overall duration of the space-saver
wheel is about 3000 km, after which the
relevant tyre must be replaced with another
one of the same type. Never install a
traditional tyre on a rim designed to be
used as a space-saver wheel. Have the
wheel repaired and refitted as soon as
possible. Using two or more space-saver
wheels at the same time is forbidden.
Do not apply grease to the bolt threads
before fitting: they could come unscrewed.
145)The jack may be used to replace
wheels only on the vehicle that it comes
with, or other vehicles of the same model.
Never use the jack for other purposes,
such as lifting other vehicle models. Never
use it for repair operations under the
vehicle. Incorrect positioning of the jack
may cause the vehicle to fall. Do not use
the jack for loads higher than those shown
on the label. Never install snow chains
on the space-saver wheel; if a front tyre
(driving wheel) is punctured and you need
to use snow chains, use a standard wheel
from the rear axle and install the
space-saver wheel on the rear axle. In this
way, with two normal front drive wheels,
it is possible to use snow chains.
146)Incorrect hub cap assembly may
cause it to come off when the vehicle is
moving. Never tamper with the inflation
valve. Never introduce tools of any kind
between rim and tyre. Check tyre and
space-saver wheel pressures regularly,
complying with the values given in the
"Technical specifications" chapter.
11
IN AN EMERGENCY
4

WARNING
51)Contact a Fiat Dealership as soon as
possible to have the correct tightening
of the wheel bolts checked.
"Fix&Go Automatic"
kit
147) 148) 149) 150) 151) 152) 153) 154) 155)
52)3)
DESCRIPTION
This is located in the luggage
compartment, inside a dedicated
container. The container also includes a
screwdriver and the tow hook.
The kit fig. 114 contains:
❒a cylinder A containing sealing fluid
and fitted with: filling tube B and
adhesive label C with the wording
“max. 80 km/h” to be placed in a
clearly visible position (e.g. on
the dashboard) after repairing the tyre;
❒a compressor D including a pressure
gauge and connections, found in the
compartment;
❒instruction brochure, to be used for
prompt and correct use of the quick
tyre repair kit and then to be handed to
the personnel charged with handling
the treated tyre;
❒a pair of protective gloves located in
the side compartment of the
compressor;
❒adapters for inflating different
elements.INFLATION PROCEDURE
Proceed as follows:
❒Pull the handbrake.Unscrew the
tyre valve cap, take out the filler hose A
fig. 115 and tighten the ring nut B on
the tyre valve;
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115

FUEL CUT-OFF
SYSTEM
158)
This intervenes in the case of an impact
causing:
❒the interruption of the fuel supply with
the engine consequently cutting out;
❒the automatic unlocking of the doors;
❒the automatic switching on of the
interior lights
❒the switching on of the hazard
warning lights.
IMPORTANT Carefully check the car for
fuel leaks, for instance in the engine
compartment, under the car or near the
tank area. After an impact, turn the
ignition key to STOP to prevent the
battery from running down.
To restore the correct operation of the
car, proceed as follows:
❒turn the ignition key to the MAR
position;
❒activate the right direction indicator;
❒deactivate the right direction
indicator;
❒activate the left direction indicator;
❒deactivate the left direction indicator;
❒activate the right direction indicator;
❒deactivate the right direction
indicator;❒activate the left direction indicator;
❒deactivate the left direction indicator;
❒turn the ignition key to STOP and
then to MAR.
LPG versions: in the event of an
impact, petrol supply is immediately
cut-off, the LPG safety valves are
closed and the injection is interrupted,
switching off the engine.
Natural Power versions: in the event
of an impact, the power supply is
immediately cut off, causing engine
switching off.
WARNING
158)If, after an impact, you smell fuel or
notice leaks from the fuel system, do
not reactivate the system to avoid the risk
of fire.
TOWING THE
VEHICLE
159) 160) 161) 162) 163)
The tow hook, which is supplied with
the vehicle, is housed in the tool box,
under the carpet in the luggage
compartment.
ATTACHING THE TOW
HOOK
Manually remove cap A fig. 116 (front
bumper) or A fig. 117 (rear bumper),
pressing the lower part, take the tow
hook B from its housing in the tool box
and tighten it completely on the front
or rear threaded pin.
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119

Versions with Dualogic gearbox
Make sure that the gearbox is in neutral
(N) (checking that the vehicle moves
when pushed) and proceed in the same
way as for towing a normal vehicle
with a manual gearbox. If the gearbox
cannot be put in neutral, do not tow the
vehicle and contact a Fiat Dealership.
Panda Cross and Panda 4x4
versions
The vehicle can only be towed in one of
the following ways (and always with
the engine off, gear set to neutral and
handbrake released):
❒with all the wheels on the road
surface;
❒with the front (or rear) wheels raised
or resting on an emergency vehicle and
the rear (or front) wheels resting on a
specific trolley;❒loaded on the flatbed of the rescue
vehicle with all the wheels on the
flatbed.
IMPORTANT For Panda Cross versions,
the tow hooks A fig. 118 the vehicle is
equipped with can only be used for
towing it in an emergency.
WARNING
159)Before starting towing operations,
turn the ignition key to MAR and then
to STOP, without extracting it. The steering
column will automatically lock when the
key is removed and the wheels cannot be
steered.
160)Before tightening the ring clean the
threaded housing thoroughly. Make sure
that the ring is fully fastened in the housing
before towing the vehicle.161)Whilst towing, remember that as the
assistance of the brake servo and the
electric power steering is not available,
greater force needs to be exerted on the
brake pedal and more effort is required on
the steering wheel. Do not use flexible
cables when towing and avoid jerky
movements. While towing, make sure that
the trailer hitch does not damage any
components it is touching. When towing
the vehicle, you must comply with all
specific traffic regulations, both in terms of
the towing device and behaviour on the
road. Do not start the engine while towing
the vehicle.
162)The front and rear tow hooks should
be used only for emergencies on the road.
You are allowed to tow the vehicle for
short distances using an appropriate
device in accordance with the highway
code (a rigid bar), to move the vehicle on
the road in readiness for towing or
transporting via a breakdown vehicle. Tow
rings MUST NOT be used to tow vehicles
off the road or where there are obstacles
and/or for towing operations using cables
or other non-rigid devices. In compliance
with the above conditions, towing must
take place with the two vehicles (one
towing, the other towed) aligned as much
as possible along the same centre line.
163)Do not use tow hooks for securing the
vehicle on ships.
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IN AN EMERGENCY

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check manual gearbox oil level●●
Check and, if necessary, top-up the Dualogic gearbox oil
level (1)●●●●●
Check manual gearbox with drive transmission idler unit
(PTU) oil level (Panda Cross and Panda 4x4 versions only)●●
Check rear differential oil level (Panda Cross and Panda
4x4 versions only)●●
Visually inspect condition of: LPG pipes and connectors,
LPG tank fixing (LPG versions only)●●●●●
Check fuel system operation and parameters using the
diagnosis socket (LPG versions only)●●●●●
Visually inspect condition of: methane pipes and
connectors and methane cylinder fastening, restore if
necessary (Natural Power versions only)(2)●●●●●
Check pressure regulator and replace internal filter, if
necessary (Natural Power versions only) (2)●●●●●
Check fuel system operation and parameters using self-
diagnosis socket (Natural Power versions only)●●●●●
Check torque tightening of cylinder fastening bands
(Natural Power versions only)●●
(1) Check to be carried out every year for vehicles on the road in countries with particularly severe climates (cold countries).
(2) Or every year.
125

WARNING
174)Battery fluid is poisonous and
corrosive: avoid contact with your skin and
eyes. The battery should be charged in a
well ventilated place, away from naked
flames or possible sources of sparks:
danger of explosion and fire.
175)Do not attempt to charge a frozen
battery: it must be thawed first, otherwise it
may explode. If freezing has occurred, the
battery should be checked by skilled
personnel to make sure that the internal
elements are not damaged and that the
body is not cracked, with the risk of leaking
poisonous and corrosive acid.
WINDSCREEN/REAR
WINDOW WIPER
176)61)
REPLACING THE
WINDSCREEN WIPER
BLADES
❒raise the wiper arm, press tab A fig.
124 of the attachment spring and
remove the blade from the arm;
❒fit the new blade, inserting the tab
into the special slot in the arm, making
sure that it is locked;
❒lower the wiper arm on the
windscreen.REPLACING THE REAR
WINDOW WIPER BLADE
Proceed as follows:
❒raise cover A fig. 125, undo nut B
and remove arm C;
❒correctly position the new arm, fully
tighten the nut B then lower the cover
A.
SPRAY NOZZLES
Windscreen washer
The windscreen washer jets can be
adjusted rotating the side notch with a
screwdriver. If there is no jet of fluid,
firstly check that there is fluid in the
reservoir (see "Checking fluid levels" in
this chapter). Then check that the
nozzle holes are not clogged; use a
needle to unblock them if necessary.
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SERVICING AND MAINTENANCE