check engine FIAT PUNTO 1995 176 / 1.G Workshop Manual

10*12 Suspension and steering
16.4b ... and through-bolt...
6 Remove the two pump mounting bolts (see Illustrations) that were slackened earlier, then remove the pump from the engine.
Refitting 7 Refilling is a reversal, noting the following points: a) On completion, check and j? necessary adjust the dm'ebelt tension ay described In Chapter JA or IB. b) Refill the hydraulic system with the specified grade and quantity of power steering fluid (sw lubricants and fluids in Weekly checks), then thoroughly bleed the system as described In Section 15. c) Tighten all fixings to the specified torque setting,
17 Track-rod end -removal and refitting ^ S
Removal Note: A ball joint separator tool will do required for this operation. A new track-rod end nut split pin should be used on refitting. 1 Chock the rear wheels, apply the handbrake,
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hen jack up Ihe front of the vehicle and support on axle stands (see Jacking and vehicle support). Remove the relevant front roadwheel. 2 Partially unscrew the nut securing the (rack-rod end to the steering arm. Using a
17.2a Balljoint separator tool In use on the track-rod end
16.4c ... then detach the guard from the power steering pump
ballpoint separator tool, separate Ihe track-rod end from tho steering arm (see Illustrations). 3 Counterhold the track-rod end using the flats provided, then loosen ihe irack-rod end locknut (see illustration). 4 Unscrew the track-rod end from the track-rod, counting the exact number of turns required to do so. Alternatively, mark the relationship between the track-rod end and the trock-rod using a dab of p3lnL
Refitting 5 Carefully clean the track-rod end and the track-rod threads. 6 Renew the track-rod end if the rubber dust cover Is cracked, split or perished, or If the movement of the balijoint is either sloppy or too stiff. Also check lor other signs of damage such as worn threads. 7 Screw the track-rod end onto ihe track-rod by ihe number ol turns noted before removal. Tighten the locknut temporarily. 8 Ensure that Ihe balljoint taper is clean, then engage the taper wilh the steering arm on the hub carrier. 9 Refit the balljoint nut, and tighten to the specified torque. 10 Refit the roadwheel, and lower the vehicle to the ground. 11 Have tho front wheel alignment checked by a Rat dealer or tyre specialist at the earliest opportunity. Note: // the vehicle has to be driven to have the wheel alignment checked, the track-rod end locknut should be tightened before drMng the vehicle.
17.2b Separato tho track-rod end from the steering arm
18.6b ... and rear mounting bolts
18 Wheel alignment and steering angles -general information
General information 1 A car's steering and suspension geomeiry Is defined in four basic settings • with this exception of toe sotting, all angles arc expressed in degrees: the relevant setting! are camber, castor, steering axis inclination, and toe-setting. With ihe exception of toe-sett ing, none of these settings are acfjustabitf.
Front wheel toe setting
Chocking 2 Due to the special measuring equlpr 17.3 Counterhold the track-rod end, then loosen the locknut (arrowed)
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Bodywork and fittings
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12.4 Adjusting the extension of the bonnet pin
12 Bonnet lock components - ^ removal and refitting H
Latch and release lever assembly
Removal 1 Secure the bonnet In the fully open position using the stay. Mark the relationship between the latch and the surface of the bonnet using a soft pencil or marker pen. 2 Slacken and unscrew the bolts, then lower the latch assembly away from the bonnot. Refitting 3 Refitting is a reversal of removal. Use the alignment markings made during removal to aid accurate refitting. Note that the mounting holes are slotted to allow adjustment if required. On completion, tighten the bolts securely. 4 The extension of the bonnet pin may be adjusted in necessary, by slackening the locknut and turning the pin with a flat-bladed screwdriver (see illustration).
Striker plate
Removal 5 Mark the relationship between the striker plate and the bodywork using a soft pencil or marker pen. The striker plate can then be removed by slackening and withdrawing the three securing bolts and unhooking the release cable from the operating lever. Refitting 6 Refitting is a reversal of removal. Use the alignment markings made during removal to aid accurate refitting. Note that the mounting holes are slotted to allow adjustment if required. On completion, tighten the bolts securely.
Suffers 7 If necessary, adjust the protrusion of the rubber buffers on the front crossmember, (located above each headlamp unit) by screwing them in or out as appropriate. When the rubber buffers are correctly adjusted, there should be just enough free movement to
14.3a Remove the screw .
allow the bonnet to be closed and locked easily, without using excessive force, but not enough to allow the bonnet to rattle when secured in the locked position.
13 Bonnet release cable -removal and refitting I
Removal 1 Secure the bonnet in the fully open position. With reference to Section 12, detach Ihe bonnet release cable from the striker plate operating lever. 2 Unscrew the cable clip from above the nght hand headlamp unit. 3 Working around the engine bay, extract the release cable from its securing clips. 4 In the drivers footweil, extracl Ihe fixings and lower the sound insulation panel (where fitted) away from the underside of the steering column/facia. 5 Push the bonnet release handle towards the bulkhead slightly, then free the release cable end fitting from its recess in the handle. Lift the cable inner up, pass the end fitting through the larger hole and withdraw it from the handle. Extract the release cable outer from the mounting bracket by carefully pulling down on the plastic collar. 6 Release the cable from the remaining clips under the facia, then carefully pull the entire cable through the bulkhead grommet Info the engine bay.
14.3b ... then prise out the door grab handle moulding
Refitting 7 Refit the cable by reversing the removal process. On completion, close the bonnet to check that it locks securely, then check the operation of tho release mechanism. If adjustment is required, this can be achieved by repositioning the slotted plastic collar fitted to the cable outer sheath, in the mounting lug on the underside of the striker plate.
14 Door inner trim panel -removal and refitting I
Removal Note: This section describes the removal of the front door trim panel; the procedure for removing the rear door trim panel is essentially the same, 1 Disconnect the battery negative terminal (refer to Disconnecting the battery in the Reference Section of this manual). 2 With reference to Section 17. remove the trim panel from the rear of the door mirror fixings. 3 Lift off the caps and remove the screw, then prise out the door grab handle moulding (see Illustrations) 4 Prise the electric window/mirror adjustment switch from the armrest and unplug the wiring connector(s). Label them to aid correct refitting later (see illustrations).
14.4a Prise the electric window/mirror adjustment switch from the armrest... 14.4b ... and unplug the wiring connector

12*2 Body electrical systems
3 Electrical problems usually stem from simple causes, such as loose or corroded connections, a faulty earth connection, a blown fuse, a melted lusible link, or a fautty relay {refer to Section 3 for details of testing relays). Visually inspect the condition of all (uses, wires and connections in a problem circuit before testing the components. Use the wiring diagrams lo determine which terminal connections will need to be checked, in order to pinpoint the trouble-spot. 4 The basic tools required for electrical fault-finding include a circuit tester or voltmeter (a 12-volt bulb with a set of lest leads can also be used for certain tests}; a self-powered test light (sometimes known as a continuity tester); an ohmmeter (to measure resistance): a battery and set of tesi leads: and a lumper wire, preferably with u circuit breaker or fuse incorporated, which can be used to bypass susoect wires or electrical components. Before attempting to locate a problem with tost instruments, use the wiring diagram to determine where to make the connections. 5 To find the source of an intermittent wiring fault (usually due to a poor or dirty connection, or damaged wiring Insulation), a wiggle test can be performed on the wiring. This involves wiggling the wiring by hand, to see if tha fault occurs as the wiring Is moved. It should be possible to narrow down the source of the fault to a particular section of wiring. This method of testing can be used in conjunction with any of the tests descnbed in the following sub-Sections. 6 Apart from problems due to poor connections, two basic types of fault can occur in an electrical circuit - open-circuit, or short-circuit. 7 Open-circuit faults are caused by a break somewhere in the circuit, which prevents current from flowing. An open-circuit fault will prevent a component from working, but will not cause the relevant circuit fuse to blow 8 Short-circuit faults are caused by a shod somewhere in the circuit, which allows Die current flowing In the circuit to escape along an alternative route, usually to earth. Short-circuit faults are normally caused by a breakdown in wiring insulation, which allows a feed wire to touch either another wire, or an earthed component such as the bodysheli. A short-circuit fault will normally cause the relevant circuit fuse to blow.
Finding an open-circuit 9 To check for an opon-circuit, connect one lead of a circuit tester or voltmoter to either the negative battery terminal or a known good earth. 10 Connect the other lead to a connector in the circuit being tested, preferably nearest to the batter/ or luse. 11 Switch on the circuit, bearing In mind that some circuits are live only when tho ignition switch is moved to a particular position. 12 If voltage is present (Indicated either by
3.2 Main fuse box, located on the driver's side of the facie the toster bulb lighting or a voltmeter reading, as applicable), this means that tho section of Ihe circuit between the relevant connector and the battery is problem-free. 13 Continue to check the remainder ot the circuit in the same fashion. 14 When a point is reached at which no voltage Is present, the problem must lie between that point and the previous test point with voltage. Most problems can be traced to a broken, corroded or loose connection.
Finding a short-circuit 15 To check for a short-circuit, first disconnect the load(s) from the circuit (loads are the components which draw current from a circuit, such as bulbs, motors, heating elements, etc). 16 Remove the relevant luse Irom the circuit, and connect a circuit tester or voltmeter to the luse connections. 17 Switch on the circuit, beanng in mind that some circuits are live only when the ignition switch is moved to a particular position. 18 If voltage is present (indicated either by the tester bulb lighting or a voltmeter reading, as applicable), this means that there Is a short-circuit. 19 If no voltage is present, but the fuse still blows with the load(s) connected, this indicates an internal fault in the load(s).
Finding an earth fault 20 The battery negative terminal Is connected to 'earth' - the metal of the engine/transmission and the car body - and
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J 3.3 To gain access to the fuses, remove the screw and pull the stowage bin away from the facia
most systems are wired so that they only receive a positive feed, the current returning via the metal of Ihe car body. This means that the component mounting and the body form part of that circuit. Loose or corroded mountings can therefore cause a range of electrical faults, ranging from total failure ot a circuit, to a puzzling partial fault. In particular, lights may shine dimly (especially when another circuit sharing the same earth port In operation), motors (eg wiper motors v Ihe radiator cooling fan motor) may run slowly, and Ihe operation of one circuit may have an apparently-unrelated effect on another. Ncie that on many vehicles, earth straps axe uses between certain components, such as the engine/transmission and the body, usually whore there is no metal-to-metal contact between components, due to flexible rubber mountings, etc. 21 To check whether a component $ properly earthed, disconnect Ihe battery, and connect one lead of an ohmmeter to a kwwi good earth point. Connect the other lead to the wire or earth connection being tested. Tha resistance reading should be zero; if not. check the connection as follows. 22 If an earth connection Is thought to be faulty, dismantle the connection, and clean pack to bare metal both the bodysheli and ite wire terminal or the component earth connection mating surface. Be careful to remove all traces of dirt and corrosion, then use a knife to trim away any palm, so thai a clean metal-to-metal joint Is mads. On reassemoly, tighten the joint fasteners securely: if a wire terminal Is being refitted, use serrated washers between tho terminal and the bodysheli. to ensure a clean and secure connection. When the connection is remade, prevent the onset ot corrosion in the future by applying a coat of petroleum idly
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stlicone-based grease, or by spraying on (a: regular intervals} a proprietary ignition eoater, or a water-aispersant lubneant.
3 Fuses and relays -general information
Fuses 1 Fuses are designod to break a circuit when a predetermined current is reached, in order to protect the components and wiring wttioh could be damaged by excessive current How. Any excessive current flow will be due to a fault in the circuit, usually a short-circuit (see Section 2). 2 The main fuses are located in the fusefcox on the driver's side of the facia (see illustration). 3 To gain access to the fuses, remove tne screw and pull the stowage bin moulding away from the facia (see illustration). 4 Additional fuses and circuit-breakers are located In the engine compartment, and in an