engine FIAT QUBO 2009 1.G Repair Manual

173
SAFETY
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
IDENTIFICATION DATA ................................................. 174
ENGINE CODES - BODYWORK VERSIONS ............... 176
ENGINE .................................................................................. 177
FUEL FEED/IGNITION ....................................................... 178
TRANSMISSION .................................................................. 178
BRAKES................................................................................... 179
SUSPENSIONS ...................................................................... 179
STEERING .............................................................................. 179
WHEELS ................................................................................. 180
DIMENSIONS ....................................................................... 183
PERFORMANCE .................................................................. 184
WEIGHTS............................................................................... 185
CAPACITIES .......................................................................... 186
FLUIDS AND LUBRICANTS ............................................. 187
FUEL CONSUMPTION ...................................................... 189
CO
2EMISSIONS .................................................................. 190
RADIO FREQUENCY REMOTE CONTROL:
MINISTERIAL TYPE-APPROVALS ................................... 191
T T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S
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SAFETY
INDEX
DASHBOARDAND CONTROLS
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LIGHTS AND
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IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
MODEL PLATE fig. 2
This plate is applied to the back of the ve-
hicle and shows the following identifica-
tion data:
BType-approval number.
CVehicle type code.
DChassis number.
EMaximum vehicle weight fully loaded.
FMaximum vehicle weight fully loaded
with trailer.GMaximum vehicle weight on front
axle.
HMaximum vehicle weight on rear axle.
IEngine type.
LBody version code.
MSpare part code.
NSmoke opacity index (for diesel en-
gines).
IDENTIFICATION DATA
We recommend taking note of the iden-
tification codes. The identification data
stamped on the plates and their respec-
tive positions are as follows, fig. 1:
AModel plate.
BChassis marking.
CBodywork paint identification plate.
DEngine marking.
fig. 1F0T0175mfig. 2F0T0011m
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SAFETY
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DASHBOARDAND CONTROLS
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LIGHTS AND
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AND CARE
TECHNICAL
SPECIFICATIONS
BODYWORK PAINT
IDENTIFICATION PLATE fig. 4
This plate is applied inside the bonnet and
shows the following data:
A- Paint manufacturer.
B- Colour name.
C- Fiat colour code.
D- Re-spray and touch up code.ENGINE MARKING
Engine marking is stamped on the cylinder
block and includes the model and the
chassis number.
CHASSIS MARKING
This is stamped on the passenger com-
partment floor near the front right seat.
Access to this marking is gained by slid-
ing the door forward, A-fig. 3.
The chassis marking includes:
❒the vehicle model (ZFA 225000);
❒the chassis progressive number.
fig. 4F0T0012mfig. 3F0T0084m
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SAFETY
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DASHBOARDAND CONTROLS
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IN AN
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TECHNICAL
SPECIFICATIONS
ENGINE CODES - BODYWORK VERSIONS
Engine code Bodywork versions
Qubo N1 Qubo M1
1.4 KFV – 225 AXA1A 00B
– 225 AXA1A 00F
1.3 Multijet199A2000 225 CXB1A ZA6 225 AXB1A 01D
225 CXB1A ZA7 225 AXB1A 01H
225 CXB1A ZA10 225 AXB1A 01P
225 CXB1A ZA11 225 AXB11 02D
225 CXB1A ZA12
225 CXB1A ZA15
225 CXB1A ZA22
225 CXB11 ZA6
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SAFETY
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
ENGINE
GENERAL INFORMATION
Engine code
Cycle
Number and layout of cylinders
Piston bore and stroke mm
Total displacement cm3
Compression ratio
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
kgm
corresponding ratio rpm
Spark plugs
Fuel
1.4
KFV
Otto
4 in line
75 x 77
1360
10.5
54
73
5200
118
12
2600
Champion RC8YL
Unleaded petrol 95 RON
(EN228 Specifications)
1.3 Multijet
199A2000
Diesel
4 in line
69.6 x 82
1248
17.6
55
75
4000
190
19.4
1750
–
Diesel fuel for
motor vehicles
(EN590 specifications)
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186
SAFETY
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
CAPACITIES
1.3 Multijet1.4
Fuel tank:
including a reserve of:
Engine cooling system– with climate control:
Engine sump:
Engine sump and filter:
Gearbox/differential casing:
Hydraulic power steering
Hydraulic brake circuit with
ABS system:
Windscreen/rear window
washer fluid reservoir
(▲) When the vehicle is used under particularly harsh climate conditions, we recommend using a 60-40 mixture of PARAFLUUPand dem-
ineralised water.
litres
45
6
÷7
7.35
2.7
3.0
1.9 (
■)
0.38
–
3.0kg
–
–
–
2.4
2.6
1.70 (■)
0.35
0.5
–litres
45 (
)
6
÷7(
)
7.6
3.0 (
)
3.2 (
)
1.98
0.38
–
3.0kg
–
–
–
2.6 (
)
2.8 (
)
1.8
0.35
0.5
–Specified fuels
Genuine products
Unleaded petrol
of at least 95 RON
(EN228 Specifications)
(
)Diesel fuel for motor vehicles
(EN590 Specifications)
Mixture of 50% water and
PARAFLU
UP(▲)
SELENIA MULTIPOWER
(●) SELENIA WR P.E.
TUTELA CAR TECHNYX
(
■) TUTELA CAR EXPERYA
TUTELA GI/E
TUTELA TOP 4
Mixture of water and
TUTELA
PROFESSIONAL SC 35
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187
SAFETY
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DASHBOARDAND CONTROLS
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IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
For diesel engines, in emergency cases where genuine products are not available, lubricants with min. performance ACEA C2
are accepted. If this is the case, the best engine performance is not guaranteed. We however recommend replacing the lubri-
cant with those recommended by Fiat Dealership.
The use of products with features lower than ACEA A1/B1 and ACEA C2 could cause engine damage which is not covered by
warranty.
If the vehicle is used in particularly cold climates, ask your Fiat Dealership for the right PETRONAS LUBRICANTS.
FLUIDS AND LUBRICANTS
RECOMMENDED PRODUCTS AND SPECIFICATIONS
Use Fluid and lubricant qualitative specifications Genuine lubricants Replacement
for correct vehicle operation and fluids interval
Synthetic lubricant SAE 5W-30, ACEA A1/B1,
qualification FIAT 9.55535-G1.
Synthetic oil grade SAE 5W-30, qualification
FIAT 9.55535- S1 Lubricants for
petrol engines
Lubricants for
diesel enginesSELENIA
MULTIPOWER
Contractual Technical
Reference no. F315.B04
SELENIA WR P.E.
Contractual Technical
Reference no. 510.D07Second
Scheduled
Servicing Plan
Second
Scheduled
Servicing Plan
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SAFETY
INDEX
DASHBOARDAND CONTROLS
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WARNING
LIGHTS AND
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IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
Lubricants
and greases for
motion
transmission
Use Fluid and lubricant qualitative specifications Genuine lubricants Replacementfor correct vehicle operation and fluids interval
(●) IMPORTANT Do not top up or mix with fluids having different specifications from those described here.
(❑) When the vehicle is used under particularly harsh climate conditions, we recommend using a 60-40 mixture ofPARAFLUUPand
demineralised water.Synthetic lubricant SAE 75W-85.
Passes the specifications API GL 4 PLUS.
Qualification FIAT 9.55530- MX3.
Synthetic lubricant, grade SAE 75W-80
Passes specifications API GL 4.
Qualification FIAT 9.55550.
Molybdenum disulphide grease, for use at high temperatures.
Consistency NLGI 1-2.
Qualification FIAT 9.55580.
Grease for homokinetic joints with low friction coefficient.
Consistency NLGI 0-1.
Qualification FIAT 9.55580.
Lubricant for automatic drives.
Passes the specification “ATF DEXRON III”.
Qualification FIAT 9.55550- AG2.
Synthetic fluid NHTSA N° 116 DOT 4, ISO 4925,
SAE J-1704, CUNA NC 956-01.
Qualification FIAT 9.55597.
Inhibited mono ethylene glycol-based antifreeze protection,
red, with organic formulation.
Passes CUNA NC 956-16, ASTM D 3306 specifications.
Qualification FIAT 9.555323.
Additive for diesel fuel, protecting Diesel engines.
Mixture of alcohols and surfactants.
Passes specification CUNA NC 956-11.
Qualification FIAT 9.55522.TUTELA CAR
TECHNYX
Contractual Technical
Reference F010.B05
TUTELA CAR EXPERYA
Contractual Technical
Reference F178.B06
TUTELA ALL STAR
Contractual Technical
Reference F702.G07
TUTELA STAR 700
Contractual Technical
Reference F701.C07
TUTELA GI/E
Contractual Technical
Reference F001.C94
TUTELA TOP 4
Contractual Technical
Reference F001.A93
PARAFLU
UP(●)
Contractual Technical
Reference F101.M01
TUTELA DIESEL ART
Contractual Technical
Reference F601.L06
TUTELA
PROFESSIONAL SC 35
Contractual Technical
Reference F201.D02Mechanical gearboxes and
differentials
(Diesel versions)
Mechanical gearboxes and
differentials (petrol versions)
CV joints on wheel side
CV joints
on differential side
Hydraulic power steering
Brake and clutch
hydraulic controls
Mixture of
50% water and 50% of
PARAFLU
UP(❑)
To be mixed with fuel oil
(25 cc per 10 litres)
To be used diluted or
undiluted in windscreen/
rear window washer/
wiper systems Brakefluid
Protective fluid
for radiators
Additive for
diesel fluid
Fluid for
window and
rear window
washer
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193
RIGHT HAND DRIVE VERSIONS
INSTRUMENT PANEL
Versions with digital display
ASpeedometer (speed indicator)
BFuel level gauge with reserve warning
light
CEngine coolant temperature gauge and
excessive temperature warning light
DRev counter
EDigital display
mcWarning lights supplied in diesel
versions only
Versions with multifunctional
display
ASpeedometer (speed indicator)
BFuel level gauge with reserve warning
light
CEngine coolant temperature gauge and
excessive temperature warning light
DRev counter
EMultifunctional display
mcWarning lights supplied in diesel
versions only
F0T0239m
fig. 2
F0T0240m
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194
WARNING
LIGHTS AND
MESSAGES
DASHBOARDAND CONTROLS
SAFETY
STARTING
AND DRIVING
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
Child carriers .......................................... 89
Childproof device .................................. 61
Choke ....................................................... 13
Cigar lighter ............................................ 57
Clutch ....................................................... 178
CO
2emissions ....................................... 189
Controls ................................................... 54
Dashboard and controls................. 4
Dead lock device .................................... 11
Digital display ........................................... 16
Dimensions .............................................. 183
Doors
– centralized lock/unlock .................. 59
– childproof safety .............................. 61
– double panel rear doors ................ 62
– sliding side doors ............................. 60
DPF............................................................. 82
EBD system ............................................ 70
Engine codes- Engine compartment
(servicing) .............................................. 171
Engine hood ............................................ 67
Engine oil
– consumption ..................................... 159
– level check ......................................... 161
Engine starting ..............................102-120
Engine
– fuel system ........................................ 178
– identification codes ......................... 176
– powertrain ........................................ 178
– specification ...................................... 177
Environmental protection .................... 82
EOBD system ......................................... 76
ESP system................................................ 72
Fiat CODE (system) ............................. 7
Fix&Go (device) ..................................... 126
Fluids and lubricants .............................. 190Fog lights
– bulb replacement ............................. 135
– control ............................................... 54
Follow me home (device) .................... 48
Front roof lights ...........................138-139
Front seat arm rest ............................... 56
Fuel cap .................................................... 81
Fuel system .............................................. 178
Fuel
– consumption ..................................... 189
– economy ............................................ 102
– system shutoff .................................. 55
Fuses (replacement) .............................. 141
Glass cleaning ......................................... 49
Glove box ................................................ 56
Handbrake ............................................... 104
Hazard warning lights ............................ 54
Head rests ............................................... 36
Headlamps
– beam adjustment abroad ............... 70
– beam alignment ................................ 70
– leveling ............................................... 70
– trim adjust ......................................... 70
Heater system/
Heating and ventilation ......................... 41
High beams
– bulb replacement ............................. 134
– control ............................................... 47
– flashing ............................................... 47
High mounted brake lights
– bulb replacement ............................. 137
Identification data .................................. 174
In an emergency ................................ 119
Instrument board ................................... 6
Instrument panel .................................... 5
Instrumentation ...................................... 14 ABS system ............................................. 71
Added-on electrical/
electronic devices ............................... 80
Air cleaner/anti/pollen .......................... 163
Air outlets ............................................... 40
Airbag .............................................96-98
Alarm ........................................................ 11
Ash tray .................................................... 57
ASR (system)............................................ 73
Backlight washer
– control ............................................... 50
– liquid level ......................................... 160
Backlight wiper
– blade ................................................... 168
– control ............................................... 50
– nozzle ................................................. 168
Backup light
– bulb replacement ............................. 136
Battery
– recharging .......................................... 149
– replacement ...................................... 163
Body versions ......................................... 176
Body
– maintenance ...................................... 169
– version coding .................................. 176
Brake lights
– bulb replacement ............................. 136
Brake Assist.............................................. 72
Brakes ....................................................... 181
Bulb replacement ................................... 130
Bulkheads ................................................. 34
Capacities ................................................ 187
Car radio (provision for) ...................... 79
Care and maintenance .......................... 151
– heavy duty use of vehicle ............... 157
– routine checks .................................. 157
– routine maintenance ....................... 152
– service plan ....................................... 153
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