seat FIAT SCUDO 2008 2.G Service Manual

123
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS .................................................... 124
LOW BRAKE FLUID .......................................................... 124
HANDBRAKE ON .............................................................. 124
AIR BAG FAILURE .............................................................. 125
ENGINE COOLANT
HIGH TEMPERATURE ....................................................... 125
LOW BATTERY CHARGE ............................................... 126
LOW PRESSURE/HIGH TEMPERATURE OF
ENGINE OIL ......................................................................... 126
ELECTRIC POWER STEERING FAILURE .................... 127
INCOMPLETE DOOR LOCKING .................................. 127
SEAT BELTS NOT FASTENED ........................................ 128
EBD SYSTEM FAILURE ...................................................... 128
INJECTION SYSTEM FAILURE ........................................ 128
FRONT PASSENGER AIR BAG DEACTIVATED ....... 129
ABS SYSTEM FAILURE ....................................................... 129
STOP ........................................................................................ 129
FUEL RESERVE ..................................................................... 130
REAR FOGLIGHTS ............................................................. 130
GENERIC FAILURE ............................................................. 130ESP SYSTEM FAILURE ........................................................ 130
BRAKE PAD WEAR ........................................................... 131
FRONT FOG LIGHTS ........................................................ 131
DIPPED HEADLAMPS ........................................................ 131
REAR PNEUMATIC SUSPENSIONS ................................ 131
LEFT-HAND DIRECTION INDICATOR ...................... 131
RIGHT-HAND DIRECTION INDICATOR .................. 131
MAIN BEAM HEADLIGHTS ............................................. 131
CRUISE CONTROL ........................................................... 132
SPEED RESTRICTOR ........................................................... 132
GLOW PLUG WARMING................................................. 132
WATER IN DIESEL FUEL FILTER .................................... 132
SCHEDULED SERVICING.................................................. 132
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E E
S S

128
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
EBD SYSTEM
FAILURE (red)
(amber)
The turning on at the same time of
warning lights
xand >with the
engine running indicates an EBD system
failure or that the system is unavailable;
in this case heavy braking may cause the
rear wheels to lock before time, with
the possibility of skidding. Drive with the
utmost care to the nearest Fiat
Dealership to have the system checked.
x>
SEAT BELTS NOT FAS-
TENED (red)
The warning light on the dial
turns on glowing steadily with vehicle sta-
tionary and driver’s seat belt not fastened
correctly. The warning light will turn on
flashing together with the buzzer when,
with vehicle moving, the front seat belts
are not fastened correctly. Certain ver-
sions are fitted with a display above the
driving mirror that indicates by two
warning lights that driver’s or passenger’s
seat belt are not fastened.
<
INJECTION SYSTEM
FAILURE
(amber)
Under normal conditions, turn-
ing the ignition key to M, the warning
light turns on but it should go off after
engine starting.
If the warning light stays on or turns on
when travelling, means a fault in the igni-
tion system which could cause possible
lack of performance, poor handling and
high consumption levels.
In these conditions it is possible to con-
tinue driving without however requiring
heavy effort or high speed from the
engine. In any case, contact Fiat
Dealership as soon as possible.
U

137
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
To change a wheel proceed as
follows:
❒Stop the vehicle in a position that is not
dangerous for oncoming traffic where you
can change the wheel safely. The ground
should be flat and adequately firm;
❒ Turn the engine off and pull up the
handbrake;
❒Engage first gear or reverse;
❒Wear the reflecting safety jacket (com-
pulsory by law in certain countries) be-
fore getting out of the vehicle;
❒On certain versions to take the jack
you have to open the protection lid A-
fig. 2;
❒Take the operating handle A-fig. 3 out
of the relevant retainers;
❒Loosen the locking device B-fig. 3;
❒Use handle B-fig. 3to loosen the spare
wheel support locking bolt fig. 4;
❒Remove the hub-cap (where provided)
by using the supplied tool;
❒Loosen one turn the bolts of the wheel
to change;
❒Turn the handle to extend the jack par-
tially;
❒Set the jack in the proper seat close to
the wheel to change;
❒Make sure the jack slot fits properly on-
to the side member tab;
❒Warn anybody nearby that the vehicle
is about to be lifted. They must stay
clear and not touch the vehicle until it
is back on the ground;
❒Turn the jack handle and lift the vehicle
until the wheel to be changed is sever-
al centimetres off the ground. When
turning the jack handle make sure that
it can be used easily and take care not
to scrape your hand against the ground.
The moving parts of the jack (screw and
joints) may also cause injury if touched.
Clean off any grease;
fig. 4F0P0296m
fig. 5F0P0295m
fig. 2F0P0294m
fig. 3F0P0190m
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138
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
❒Remove the hub-cap by using the tool
supplied with the vehicle. Unscrew the
anti-theft bolt (versions with alloy
wheel rims) (one per wheel) by using
the tool supplied with the vehicle and
then the remaining bolts so as to re-
move the wheel;
❒Make sure the contact surfaces be-
tween spare wheel and hub are clean
so that the fastening bolts will not come
loose. Fit the spare wheel making one
of the holes C-fig. 6coincide with pin
B;
❒Tighten the 5 fastening bolts;
❒Turn the jack handle to lower the ve-
hicle and remove the jack;
❒Fasten bolts completely, working in a
criss-cross fashion as shown in fig. 7;
❒Refit the wheel cap (where provided).When you have finished:
❒Stove the flat tyre into the proper hous-
ing under the floor and tighten the lock-
ing bolt;
❒Refit the handle and the jack into the rel-
evant retaining system;
❒Refit the tool retaining system by tight-
ening it into the relevant seat by means
of the locking device.
IMPORTANT Check the inflation pres-
sure of the tyres and the spare wheel reg-
ularly.IMPORTANT You will need to change the
set of bolts if you want to change the type
of wheels fitted (alloy rims instead of steel
rims, and vice versa). You will have to
change the entire set of fastening bolts
with another set of suitably sized bolts.
You should keep the bolts and spare
wheel in case you decide to use the orig-
inal type of wheel later on.
fig. 6F0P0307mfig. 7F0P0308m
Fit the wheel cap making the
symbol Ycoincide with the
inflation valve.
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149
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 24
F1
F2
F3
F1 F4 F3 F4 F5
F0P0241m
F1
F2
F3
F4
F36
F37
F38
F39
F4030
–
40/50
–
15
10
20
–
5
Fuse box in passenger compartment (on battery)
USERS FUSE AMPERE
Seat warming system
12V socket –third row seats (combined fittings)
Trailer services control unit and (where provided)
Panel workers protection control unit
Free
Swing-door locks
Swing-door locks
Rear window wiper on swing-door
Ventilation rear part of passenger compartment
(combined fittings)
Folding mirrors
❒Unhook the cover of the battery com-
partment.
❒Remove the terminal of the red battery
(+).
After every operation, carefully close
the cover.
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152
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 26
A
F0P0243m
Do not start the engine
when towing the vehicle.
WARNING
Before screwing the drawbar
eye, carefully clean the rela-
tive threaded part. Before starting to
tow the vehicle, take care also to
have completely tightened the draw-
bar eye onto the threaded pin.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”).
When towing, remember that without
the help of the brake booster and
power steering, a greater effort is re-
quired on the pedal and steering
wheel. Do not use flexible cables for
towing and avoid jerks. During tow-
ing operations make sure that fasten-
ing the joint to the vehicle does not
damage the components in contact
with it. When towing the vehicle, you
must comply with the specific traffic
regulations regarding the tow ring and
how to tow on the road.
WARNING
fig. 27F0P0608m
TOWING THE VEHICLE
The tow ring provided with the vehicle is
housed in the engine compartment as
shown in fig. 26.
TOW RING
HOOKING
Proceed as follows:
❒open the bonnet and release the tow
ring A-fig. 26from its seat;
❒take away the front or rear door B-fig.
27using the supplied screwdriver;
❒completely undo the drawbar eye on
the relative threaded pin.
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164
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
BATTERY
The battery is of the “Limited mainte-
nance” type: under normal conditions of
use the electrolyte does not need topping
up with distilled water.
The battery is located in the passenger
compartment, under the floor on the pas-
senger seat side. To reach the battery re-
move the protection cover.
Contact Fiat Dealership to check/change
the battery.
CHECKING
THE CHARGE fig. 11
The battery charge may be checked
through the indicator A(where provided)
set on the battery cover and acting ac-
cording to the colour the indicator shows.
If the battery is not fitted with electrolyte
level indicator, the relevant checks must
only be carried out by authorised per-
sonnel.
To check the battery charge, slacken the
two fastening screws and open the cov-
er. Check the battery charge and then re-
close the cover, take care to prevent
pinching and short circuits.
Refer to the table below.The liquid in the battery is
poisonous and corrosive.
Avoid contact with eyes and skin. Do
not bring naked flames or possible
sources of sparks near the battery:
risk of fire and explosion.
WARNING
Running the battery with
low fluid level can damage
the battery beyond repair and could
also cause its explosion.
WARNING
AIR CLEANER/
POLLEN FILTER
Pollen filter replacement shall be carried
out at Fiat Dealership.

172
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
Fabric upholstery of your ve-
hicle is purpose-made to
withstand common wear re-
sulting from normal use of the
vehicle. It is however absolutely neces-
sary to prevent hard and/or prolonged
scratching/scraping caused by clothing
accessories like metallic buckles, studs,
“Velcro” fixings, etc. that stressing lo-
cally the fabric could break yarns and
damage the upholstery as a conse-
quence. CLEANING SEATS AND
FABRICS
Remove dust with a soft brush and vacu-
um cleaner. For velvet seats use a damp
brush.
Rub the seats with a sponge moistened
with a solution of water and neutral de-
tergent.Never use flammable prod-
ucts like oil ether or rectified
petrol for cleaning vehicle interiors.
Electrostatic discharges generated by
rubbing during cleaning operations
could cause fire.
WARNING
Do not keep aerosol cans in
the vehicle: they might ex-
plode. Aerosol cans must never be ex-
posed to a temperature above 50° C.
The temperature inside the vehicle
exposed to the sun may go well be-
yond that figure.
WARNING
INTERIORS
Periodically check that water is not trapped
under the mats (due to water dripping off
shoes, umbrellas, etc.) which could cause
oxidisation of the sheet metal.STEERING WHEEL/GEAR LEVER
KNOB WITH
GENUINE LEATHER COVERING
These components shall only be cleaned
with water and neutral soap.
Never use spirit or alcohol-based prod-
ucts.
Before using special products for clean-
ing interiors, read carefully label instruc-
tions and indications to make sure they
are free from spirit and/or alcohol-based
substances.
If when cleaning the windscreen with spe-
cial glass products, some drops fall on the
leather covering of the steering wheel/gear
lever knob remove them immediately and
then clean with water and neutral soap.
IMPORTANT Take the utmost care when
engaging the steering lock to prevent
scratching the leather covering.
INTERIOR PLASTIC PARTS
For routine cleaning of interior plastic parts
use a soft cloth moistened with water and
neutral soap. Remove grease or persisting
stains using appropriate solvent-free prod-
ucts designed to preserve appearance and
colour of plastic components.
IMPORTANT Never use spirit or petro-
leum to clean the instrument panel.

177
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
ENGINE CODES - BODYWORK VERSIONS
Engine code
9HU
RHKDescription
Combi - Short wheelbase
Combi - Short wheelbase
Combi - Long wheelbase
Combi - Long wheelbase
Combi - Long wheelbase - Improved capacity
Van - Short wheelbase - Low roof - 10 Q
Van - Short wheelbase - Low roof - 12 Q
Van - Long wheelbase - Low roof - 12 Q
Van - Long wheelbase - High roof - 12 Q
Flatbed - Long wheelbase - 12 Q
Combi - Short wheelbase - Cat. N1
Combi - Long wheelbase - Cat. N1
Combi - Short wheelbase
Combi - Short wheelbase
Combi - Long wheelbase
Combi - Long wheelbase
Combi - Long wheelbase - Improved capacity
Van - Short wheelbase - Low roof - 10 Q
Van - Short wheelbase - Low roof - 12 Q
Van - Long wheelbase - Low roof - 12 Q
Van - Long wheelbase - High roof - 12 Q
Flatbed - Long wheelbase - 12 Q
Combi - Short wheelbase - Cat. N1
Combi - Long wheelbase - Cat. N1
Van - Short wheelbase - 10 Q
Van - Short wheelbase - 12 Q
Van - Long wheelbase - 12 Q
Van - Long wheelbase - High roof 12 QBody version
270XXA1A AA
270XX1A AA2 (*)
270XXA1A AB
270XXA1A AB1 (*)
270XXA1A AAL
270XXA1A ABL
270KXA1A ABL
270ZXA1A ZA
270ZXA1A WA
270ZXA1A WAL
270ZXA1A ZA
270ZXA1A ZA
270ZXA1A ZA
270ZXA1A ZA
270XXC1B AA
270XXC1B AA2 (*)
270XXC1B AB
270XXC1B AB1 (*)
270XXC1B AAL
270XXC1B AAL2 (*)
270XXC1B ABL
270XXC1B ABL3 (*)
270KXC1B ABL
270KXC1B ABL4 (*)
270ZXC1B ZA
270ZXC1B WA
270ZXC1B WAL
270ZXC1B WBL
270YXA1A ZAL
270ZXA1A ZC
270ZXA1A ZCL
270ZXF1B ZA (*)
270ZXF1B WA (*)
270ZXF1B WAL (*)
270ZXF1B WBL (*)
Seats
5 / 6
8 / 9
5 / 6
8 / 9
8 / 9
2 / 3
2 / 3
2 / 3
2 / 3
2 / 3
5 / 6
5 / 6
5 / 6
8 / 9
5 / 6
8 / 9
8 / 9
2 / 3
2 / 3
2 / 3
2 / 3
2 / 3
5 / 6
5 / 6
2 / 3
2 / 3
2 / 3
2 / 3
Engine
90 Multijet
120 Multijet
(*) Versions with DPF
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178
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Engine
120 Multijet
140 Multijet
(*) Versions with DPF
Seats
2 / 3
5 / 6
5 / 6
8 / 9
8 / 9
5 / 6
5 / 6
5 / 6
8 / 9
5 / 6
8 / 9
8 / 9
2 / 3
2 / 3
2 / 3
2 / 3
2 / 3
5 / 6
5 / 6 Engine code
RHK
RHRDescription
Flatbed - Long wheelbase - 12 Q
Combi - Short wheelbase - 10 Q
Combi - Long wheelbase - 10 Q
Combi - Short wheelbase - 10 Q
Combi - Long wheelbase - 10 Q
Combi - Short wheelbase - 10 Q - Cat. N1
Combi - Long wheelbase - 10 Q - Cat. N1
Combi - Short wheelbase
Combi - Short wheelbase
Combi - Long wheelbase
Combi - Long wheelbase
Combi - Long wheelbase - Improved capacity
Van - Short wheelbase - Low roof - 10 Q
Van - Short wheelbase - Low roof - 12 Q
Van - Long wheelbase - Low roof - 12 Q
Van - Long wheelbase - High roof - 12 Q
Flatbed - Long wheelbase - 12 Q
Combi - Short wheelbase - Cat. N1
Combi - Long wheelbase - Cat. N1
Body version
270YXF1B WAL (*)
270XXF1B AA1 (*)
270XXF1B AAL1 (*)
270KXF1B AB1 (*)
270KXF1B AB2 (*)
270ZXF1B ZC (*)
270ZXF1B ZCL (*)
270XXD1B AA
270XXD1B AA2 (*)
270XXD1B AB
270XXD1B AB1 (*)
270XXD1B AAL
270XXD1B AAL2 (*)
270XXD1B ABL1
270KXD1B ABL1
270KXD1B ABL4 (*)
270KXD1B ABL5 (*)
270ZXD1B ZA
270ZXD1B WA
270ZXD1B WAL
270ZXD1B WBL
270YXD1B ZAL
270ZXD1B ZC
270ZXD1B ZCL
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