maintenance schedule FIAT SCUDO 2008 2.G Owners Manual

ELECTRICAL ACCESSORIES
If, after buying the vehicle, you decide to add electrical accessories (that will gradually drain the battery), visit a
Fiat Dealership. They can calculate the overall electrical requirement and check that the vehicle’s electric system can sup-
port the required load.
CODE card
Keep the code card in a safe place, not in the vehicle. You should always keep the electronic code written on the CODE
card with you.
SCHEDULED SERVICING
Correct maintenance of the vehicle is essential for ensuring it stays in tip-top condition and safeguards its safety fea-
tures, its environmental friendliness and low running costs for a long time to come.
THE OWNER HANDBOOK CONTAINS…
… information, tips and important warnings regarding the safe, correct driving of your vehicle, and its maintenance.
Pay particular attention to the symbols
"(personal safety) #(environmental protection) !(vehicle wellbeing).


123
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS .................................................... 124
LOW BRAKE FLUID .......................................................... 124
HANDBRAKE ON .............................................................. 124
AIR BAG FAILURE .............................................................. 125
ENGINE COOLANT
HIGH TEMPERATURE ....................................................... 125
LOW BATTERY CHARGE ............................................... 126
LOW PRESSURE/HIGH TEMPERATURE OF
ENGINE OIL ......................................................................... 126
ELECTRIC POWER STEERING FAILURE .................... 127
INCOMPLETE DOOR LOCKING .................................. 127
SEAT BELTS NOT FASTENED ........................................ 128
EBD SYSTEM FAILURE ...................................................... 128
INJECTION SYSTEM FAILURE ........................................ 128
FRONT PASSENGER AIR BAG DEACTIVATED ....... 129
ABS SYSTEM FAILURE ....................................................... 129
STOP ........................................................................................ 129
FUEL RESERVE ..................................................................... 130
REAR FOGLIGHTS ............................................................. 130
GENERIC FAILURE ............................................................. 130ESP SYSTEM FAILURE ........................................................ 130
BRAKE PAD WEAR ........................................................... 131
FRONT FOG LIGHTS ........................................................ 131
DIPPED HEADLAMPS ........................................................ 131
REAR PNEUMATIC SUSPENSIONS ................................ 131
LEFT-HAND DIRECTION INDICATOR ...................... 131
RIGHT-HAND DIRECTION INDICATOR .................. 131
MAIN BEAM HEADLIGHTS ............................................. 131
CRUISE CONTROL ........................................................... 132
SPEED RESTRICTOR ........................................................... 132
GLOW PLUG WARMING................................................. 132
WATER IN DIESEL FUEL FILTER .................................... 132
SCHEDULED SERVICING.................................................. 132
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E E
S S

132
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
INDICATIONS AND WARNING LIGHTS ON DISPLAY
Indication
CRUISE
CONTROL
SPEED
RESTRICTOR
GLOW PLUG
WARMING
WATER IN
DIESEL FUEL
FILTER
SCHEDULED
SERVICINGWarning
light
By turning the key to the Mposition, the warning light lights up, but it must switch itself off af-
ter a few seconds. The warning light lights up when the Cruise Control is activated.
The warning light lights up when the speed restrictor is activated.
Turning the ignition key to Mthe warning light turns on and it will turn off when glow plugs
reach the preset temperature. Start the engine immediately after warning light switching off.
IMPORTANT With hot ambient temperature, warning light stays on for very short time.
Turning the ignition key to Mthe warning light turns on, but it should go off after few sec-
onds. The warning light turns on when there is water in the diesel fuel filter.
m
The presence of water in the fuel circuit may cause serious damage to the
entire injection system and cause irregular engine operation. If the warning
light turns on, contact Fiat Dealership as soon as possible to have the sys-
tem relieved. If the above indications come on immediately after refuelling,
water has probably been poured into the tank: turn the engine off immediately and
contact Fiat Dealership.
Turning the ignition key to M, the warning light turns on, but it should go off after few sec-
onds. The warning light turns on when a scheduled servicing operation is to be carried out.
Ü
ƒ
≈
Δ

153
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
SCHEDULED SERVICING ................................................. 154
SERVICE SCHEDULE .......................................................... 155
ROUTINE MAINTENANCE ............................................. 157
HEAVY-DUTY....................................................................... 157
CHECKING FLUID LEVELS .............................................. 158
AIR CLEANER / POLLEN FILTER..................................... 164
BATTERY ............................................................................... 164
WHEELS AND TYRES ........................................................ 167
RUBBER HOSES ................................................................... 168
WINDSCREEN/REAR WINDOW WIPERS .................. 168
BODYWORK ....................................................................... 170
INTERIORS ............................................................................ 172
V V
E E
H H
I I
C C
L L
E E
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E

IMPORTANT The Programmed Mainte-
nance coupons are specified by the Man-
ufacturer. The failure to have them car-
ried out may invalidate the warranty.
Scheduled Servicing is performed by all
Fiat Dealership, at pre-established times.
If during each operation, in addition to the
ones programmed, the need arises for fur-
ther replacements or repairs, these may
be carried out only with the explicit agree-
ment of the Customer.IMPORTANT You are advised to contact
Fiat Dealership in the event of any minor
operating faults, without waiting for the
next service coupon.
If your vehicle is used frequently for tow-
ing, the interval between one service
coupon and the other must be reduced.SCHEDULED SERVICING
Correct maintenance is essential for en-
suring long life to your vehicle at top con-
ditions.
This is why Fiat has programmed a series
of checks and maintenance operations
every 30,000 km.
It is however important to remember that
scheduled servicing does not completely
cover all the vehicle’s requirements: also
in the initial period before 30,000 km ser-
vice coupon and later, between one
coupon and another, ordinary care is still
required such as for example routine
check and topping up the level of fluids,
tyre pressure check, etc...
154
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE

155
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
30 60 90 120 150 180
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SERVICE SCHEDULE
Service coupons shall be performed every 30,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation
(headlights, direction indicators, hazard lights, load compartment
lights, instrument panel warning lights, etc.)
Check windscreen wiper/washer operation
and adjust nozzles, if required
Check windscreen/rear window blade position/wear
Check brake pads wear and regular operation of
front and rear disc brake pads wear indicator
(where provided)
Check rear drum brake linings wear
(where provided)
Sight inspect the conditions of:
Bodywork and underbody protection, pipes and hoses
(exhaust - fuel - brakes)
Rubber parts (boots, sleeves, bushes, etc.)-
Brake and fuel hoses
Check accessory drive belt conditions/tension
(excluding engines fitted with automatic belt tighteners)
Check and adjust handbrake lever stroke, if required
Check exhaust emissions
Check cleanness of locks and cleanness and lubrication of levers

157
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
HEAVY-DUTY
Should prevailing use of the vehicle be un-
der one of the following specially heavy
conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒check battery charge and fluid level
(electrolyte);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL
Selenia, products, designed and pro-
duced specifically for Fiat vehicles (see
table “Capacities” in section “Technical
specifications”).

162
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
BRAKE FLUID fig. 8
Unscrew cap Aand check that the fluid
level in the reservoir is at maximum.
Fluid level in the reservoir shall not exceed
the MAXmark.
Use only DOT4fluid for topping up. We
recommend TUTELA TOP 4, which is
the fluid used for first filling.
IMPORTANT Brake fluid absorbs mois-
ture, for this reason, if the vehicle is main-
ly used in areas with a high degree of at-
mospheric humidity, the fluid should be
replaced at more frequent intervals than
specified in the “Service schedule”. Check level through the reservoir.
fig. 8F0P0155m
Do not travel with the wind-
screen washer reservoir emp-
ty: the windscreen washer is funda-
mental for improving visibility.
WARNING
Certain commercial addi-
tives for windscreen washers
are inflammable. The engine com-
partment contains hot components
which may set it on fire.
WARNING
WINDSCREEN/REAR WINDOW
WASHER FLUID fig. 7
To top up, remove the cap A.
Pour a mixture of water and TUTELA
PROFESSIONAL SC35, in the follow-
ing concentrations:
30% TUTELA PROFESSIONAL
SC35and 70% water in summer.
50% TUTELA PROFESSIONAL
SC35and 50% water in winter.
In case of temperatures below –20°C, use
undiluted TUTELA PROFESSIONAL
SC35fluid.
fig. 7F0P0154mF0P0155m

165
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
IMPORTANTThe charge in the battery
should be checked every year, preferably
at the start of winter to limit the risk of
electrolyte freezing. This check should be
carried out more frequently if the vehi-
cle is used mainly for short trips, or if it
is fitted with accessories that permanent-
ly absorb electricity even with the ignition
key removed, especially in the case of af-
ter market accessories.
fig. 11
A
F0P0242m
Bright whiteTop up electrolyte Contact Fiat colourDealership
Dark colourLow charge level Charge the battery
without green area (advisable to
in the centrecontact Fiat Dealership)
Dark colour Electrolyte level and No action
with green area charge sufficient
in the centre
CHANGING THE BATTERY
If required, replace the battery with a gen-
uine spare part having the same specifi-
cations.
If a battery with different specifications is
fitted, the service intervals given in the
“Service schedule” in this section will no
longer be valid.
Refer therefore to the instructions pro-
vided by the battery manufacturer.Incorrect fitting of electrical and electronic accessories can seriously
damage the vehicle. If after buying the vehicle, you want to install elec-
tric accessories which require permanent electric supply (alarm, free-
hand phone kit, etc.) contact Fiat Dealership whose qualified person-
nel, in addition to suggesting the most suitable devices, will evaluate the overall
electric absorption, checking whether the vehicle electric system is capable of
withstanding the load required, or whether it should be integrated with a more
powerful battery.
Batteries contain substances
that are very harmful for the
environment. You are advised
to have the battery changed
at a Fiat Dealership, which is properly
equipped for disposing of used batter-
ies respecting nature and the law.
If the vehicle is left inactive
for long periods at cold, re-
move the battery and store it in a
warm place to prevent freezing.
WARNING

168
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
WINDSCREEN/
REAR WINDOW
WIPERS
BLADES
Periodically clean the rubber part using
special products; TUTELA PROFES-
SIONAL SC 35is recommended.
Change the blades if the rubber edge is
warped or worn out. You should in any case
change them approximately once a year.
A few simple notions can reduce the pos-
sibility of damage to the blades:
❒ if the temperature fall below zero,
make sure that ice has not frozen the
rubber against glass. If necessary, thaw
using an antifreeze product;
❒ remove any snow from the glass: in ad-
dition to protecting the blades, this pre-
vents effort on the motor and over-
heating;
❒do not operate the windscreen wipers
on dry glass.
Driving with worn wiper
blades is a serious hazard,
because visibility is reduced in bad
weather.
WARNING
RUBBER HOSES
As far as the brake system and fuel rubber
hoses are concerned, carefully follow the
“Service schedule” in this section.
Indeed ozone, high temperatures and pro-
longed lack of fluid in the system may
cause hardening and cracking of the hoses,
with possible leaks. Careful control is
therefore necessary.If the pressure is too low the
tyre overheats and this can
cause it serious damage.
WARNING
Do not cross switch the
tyres, moving them from the
right of the vehicle to the left and vice
versa.
WARNING
Never submit alloy rims to
repainting treatments re-
quiring to use temperatures exceed-
ing 150°C since the mechanical prop-
erties of the wheels could be im-
paired.
WARNING