differential FIAT SEDICI 2008 2.G Owners Manual

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15 30 45 60 75 90 105 120 135 150 165 180
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Thousands of km
Check exhaust emissions/smoke
Check cleanness of bonnet and boot locks and lever
cleanness and lubrication
Change spark plugs (change iridium spark plugs every 105,000 km)
Change engine oil and oil filter
Check air cleaner conditions
Replace air cleaner cartridge
Change engine coolant
Change accessory drive belt conditions
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Change manual transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system (electric drive)
Check engine control system operation
(through diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Change pollen filter (or every 2 years)
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15 30 45 60 75 90 105 120 135 150 165 180
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Thousands of km
Change engine oil and oil filter (Diesel versions - DPF)**
Check air cleaner conditions
Replace air cleaner cartridge
Change engine coolant
Change accessory drive belt conditions
Change timing belt *
Change fuel filter
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Change manual transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system (electric drive)
Check engine control system operation
(through diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Change pollen filter (or every 2 years)
* Or every 4 years in the event of particularly demanding use (cold climates, driving in the city, idling for a long time, driving on dusty
roads or covered with sand and/or salt), or in any case every 5 years regardless of the km covered.
** Actual interval to change engine oil and oil filter depends on the conditions of use of the vehicle and it is indicated by the relevant in-
strument panel warning light (see section “Warning and indicator lights”), or in any case every 2 years.
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RReplace or Change
IInspect and correct or replace if necessary
LLubricate Severe condition code
ARepeated short trips
BDriving on rough and/or muddy roads
CDriving on dusty roads
DDriving in extremely cold weather and/ or salted roads
ERepeated short trips in extremely cold weather
FLeaded fuel use
HTrailer towing (if admitted)
MAINTENANCE RECOMMENDED UNDER SEVERE DRIVING CONDITIONS
If the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is recommended that
applicable maintenance operation be performed at the particular interval as given in the chart below.
Severe Condition Code
B C D
AD
A C D E F H
A C D E H
A B C E F H
C
B C D H
B D E H
B E H
Maintenance Interval
Every 15,000 km (9,000 miles) or 12 months
Every 45,000 km (27,000 miles) or 36 months
Every 48 months
Every 7,500 km (4,500 miles) or 6 months
Every 7,500 km (4,500 miles) or 6 months
Every 30,000 km (18,000 miles) or 24 months
Every 10,000 km (6,000 miles) or 8 months
Every 30,000 km (18,000 miles) or 24 months
Every 15,000 km (9,000 miles) or 12 months
Every 15,000 km (9,000 miles) or 12 months
First time only: 15,000 km (9,000 miles) or
12 months
Second time and after: Every 30,000 km
(18,000 miles) or 24 months reckoning from
0 km (0 mile) or 0 month Maintenance
Accessory drive belt (V-belt)
Timing belt (Diesel versions)
Engine oil and oil filter (Petrol versions)
Engine oil and oil filter (Diesel versions)
Spark plugs
Air cleaner cartridge
(Check and replace more frequently, if required)
Wheel bearings
Driving axle /Propeller shaft casing (4WD)
Manual transaxle gear oil
Transmission unit oil (4WD)
Differential oil (4WD)Maintenance
Operation
I
R
R
R
R
R
R
R
I
I
R Iridium plugs (recommended)
Nickel plugs (traditional)
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193
Refill with Oil and Check for Leaks
❒Pour oil through the filler hole and in-
stall the filler cap.
For the approximate capacity of the oil,
refer to the “Capacities” item in the
“SPECIFICATIONS” section.
❒Start the engine and look carefully for
leaks at the oil filter and drain plug. Run
the engine at various speeds for at least
5 minutes.
❒Stop the engine and wait about 5 min-
utes. Check the oil level again and add
oil if necessary. Check for leaks again.
IMPORTANT
❒When replacing the oil filter, it is rec-
ommended that you use a genuine
Fiat replacement filter. If you use an af-
termarket filter, make sure it is of
equivalent quality and follow the man-
ufacturer’s instructions.
❒Oil leaks from around the oil filter or
drain plug indicate incorrect installation
or gasket damage. If you find any leaks
or are not sure that the filter has been
properly tightened, have the vehicle in-
spected by your Fiat Dealership.Transfer oil (4WD)
Rear differential oil (4WD)
(API GL-5 Hypoid)
GEAR OIL
MANUAL TRANSAXLE OIL/
TRANSFER OIL (4WD)/
REAR DIFFERENTIAL OIL (4WD)
When adding gear oil, use gear oil with the
appropriate viscosity and grade as shown
in the chart below.
We highly recommend you use:
TUTELA XVI SAE 75W-90, API GL3,
FIAT 9.55550-MZ4 Contractual Technical
Reference N° F808.G08, for manual
transaxle gear oil.
Hypoid gear oil TUTELA W90/M -DA SAE
80W-90
API GL 5for transfer oil and rear
differential oil (4WD).
54G095
54G096
Manual transaxle oil (API GL-4)
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IMPORTANT When tightening the plug,
apply sealing compound Loctite 510 or
equivalent to the plug threads to prevent
oil leakage.
GEAR OIL CHANGE
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized Fiat
Dealership.
54G097
(2)
79J005
Manual transaxleRear differential (4WD)
After driving the vehicle, the
gear oil temperature may be
high enough to burn you. Wait until
the oil filler plug is cool enough to
touch with your bare hands before in-
specting transaxle oil.
WARNING
GEAR OIL LEVEL CHECK
To check the gear oil level, use the fol-
lowing procedure:
❒Park the vehicle on a level surface with
the parking brake applied. Then, stop
the engine.
❒Remove the oil filler plug (1) or (2).
❒Feel the inside of the hole with your fin-
ger. If the oil level comes up to the bot-
tom of the plug hole, the oil level is cor-
rect. If so, reinstall the plug.
❒If the oil level is low, add gear oil
through the oil filler plug hole (1) or (2)
until the oil level reaches the bottom of
the filler hole, then reinstall the plug.
Tightening torque for oil filler and
level plug (1) and (2)
21 Nm (2,1 kgm, 15,2 lb-ft)
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BRAKES
Service brakes Front
Rear
Parking brake
Vacuum brake
SUSPENSIONS
Front
Rear
STEERING
Type
Minimum steering cycleDisc (Ø 280 mm - 11 in.)
Drum (Ø 220 mm - 8.65 in.)
Controlled by hand lever, it works on rear brakes
10”
Mc Pherson independent wheels
Bent twisting axle
Electric, pinion
11 m (433 in.)
TRANSMISSION
Drive 4WD
Clutch
Gearbox1.6 16V
1.9 Multijet4-wheel drive, electronic-control self-locking differential
Dry single disc, Belleville washer,
hydraulic control
5 forward gears + reverse
6 forward gears + reverse
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2WD
4WD
2WD
4WD
2WD
4WD
2WD
4WD1,135 – 1,185 (2,502 – 2,612)
1,195 – 1,245 (2,634 – 2,745)
1,650 (3,638)
1,670 (3,682)
865 (1,907)
870 (1,918)
850 (1,874)
870 (1,918)1,270 – 1,320 (2,800 – 2,910)
1,330 – 1,380 (2,932 – 3,042)
1,790 (3,946)
1,790 (3,946)
980 (2,160)
980 (2,160)
860 (1,896)
860 (1,896)
WEIGHTS kg (lbs) 1.6 16V1.9 Multijet
Kerb weight (including fuel, spare wheel,
tools and accessories)
Gross vehicle weight (GVWR)
Gross front axle weight (GAWR)
Gross rear axle weight (GAWR)
PERFORMANCE 1.6 16V1.9 Multijet
Top admitted speed after initial vehicle use
Pick-up angle
Racing angle
Rise angle170 km/h
20.3°
31.1°
18.1°180 km/h
20.3°
31.1°
18.1°
2WD
4WD
4WD
4WD7.7 litres (13.6 Imp pt)
50 litres (11.0 Imp gal)
3.9 litres (6.9 Imp pt)
(replacement with oil filter)
2.5 litres (4.4 Imp pt)
2.5 litres (4.4 Imp pt)
0.6 litres (1.1 Imp pt)
0.8 litres (1.4 Imp pt)6.5 litres (11.4 Imp pt)
50 litres (11.0 Imp gal)
4.5 litres (7.9 Imp pt)
(replacement with oil filter)
2.5 litres (4.4 Imp pt)
2.5 litres (4.4 Imp pt)
0.6 litres (1.1 Imp pt)
0.8 litres (1.4 Imp pt)
CAPACITIES (indicative values) 1.6 16V1.9 Multijet
Engine cooling system
(including reservoir tank)
Fuel tank
Engine oil
Gearbox oil
Transfer oil
Rear differential oil
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