ESP FIAT STILO 2006 1.G Service Manual

221
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
❒if the oil is below the MAXmark, top
up to reach the correct level;
❒after refitting the cap, insert the
breather tube firmly on the cap spout
and turn the ignition key to STOP.
IMPORTANT Do not add oil into the cir-
cuit tank having different specifications
from that already existing.
fig. 13F0C0121m
Used gearbox oil contains
dangerous substances for the
environment. For changing
the oil we advise contacting
Fiat Dealership, which is equipped for
disposing of used oil respecting the na-
ture and the law.
HYDRAULIC SYSTEM OIL FOR
ACTUATING SELESPEED
GEARBOX (where provided)
fig. 13
The oil should be checked with the car on
a level surface and with the engine stopped
and cold.
To check the level, proceed as follows:
❒turn the ignition key to MAR;
❒disconnect the breather tube and re-
move the cap Achecking that the lev-
el corresponds with the MAXmark on
the reservoir;

227
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
CHANGING THE BATTERY
If required, replace the battery with a gen-
uine spare part having the same specifi-
cations.
If a battery with different specifications is
fitted, the service intervals given in the
“Service schedule” in this section will no
longer be valid.
Refer to the instructions provided by the
battery manufacturer.
Incorrect fitting of electrical
and electronic accessories can
seriously damage the car. If af-
ter buying the car, you want
to install electric accessories which re-
quire permanent electric supply
(alarm, free-hand phone kit, etc.) con-
tact Fiat Dealership whose qualified
personnel, in addition to suggesting the
most suitable devices, will evaluate the
overall electric absorption, checking
whether the car electric system is ca-
pable of withstanding the load re-
quired, or whether it should be inte-
grated with a more powerful battery.USEFUL ADVICE
FOR LENGTHENING THE LIFE
OF YOUR BATTERY
To avoid draining your battery and length-
en its life, observe the following indica-
tions:
❒when you park the car, ensure the
doors, tailgate and bonnet are closed
properly;
❒ the ceiling lights must be off. The car
is however provided with an automat-
ic system for switching off internal
lights;
❒do not keep accessories (e.g.: sound
system, hazard lights, etc.) switched on
for a long time when the engine is not
running;
❒ before performing any operation on the
electrical system, disconnect the bat-
tery negative cable;
❒ battery terminals shall always be per-
fectly tightened. Batteries contain substances
that are very harmful for the
environment. You are advised
to have the battery changed
at a Fiat Dealership, which is properly
equipped for disposing of used batter-
ies respecting nature and the law.
If the car is left inactive for
long periods at cold, remove
the battery and store it in a warm
place to prevent freezing.
WARNING
When working on the bat-
tery or near it, always wear
the proper goggles.
WARNING

BODYWORK PAINT
IDENTIFICATION PLATE fig. 4
The plate is applied inside the bonnet and
it bears the following data:
A- Paint manufacturer.
B- Colour name.
C- Fiat colour code.
D- Respray and touch up code.ENGINE MARKING
Engine marking is stamped on the cylinder
block and includes the model and the
chassis number.
CHASSIS MARKING fig. 3
It is printed on the passenger compart-
ment floor, near the right-hand front seat.
It can be reached by lifting the special flap
in the carpeting and includes the following
data:
❒car model (ZFA 192000);
❒ chassis number.
239
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
fig. 4F0C0100m
fig. 3F0C0110m

240
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
(*) “DYNAMIC” saloon versions (**) Versions for specific markets
(▲) Multi Wagon “ACTUAL” versions (❍) Multi Wagon versions
(■) Versions with mechanical gearbox (❒) Selespeed versions
ENGINE CODES - BODYWORK VERSIONS
Engine codeBody version
3-door 5-door
192AXH1B 21192BXH1B 22
1.4
16V843A1000
192AXH1B 21B (*)192BXH1B 22B (*)192CXH1B 23 (❍)
192AXN1B 30192BXN1B 31
1.4
16V (**)192B2000
192AXN1B 30B (*)192BXN1B 31B (*)192CXN1B 32 (❍)
192BXR1A 37
1.6
16V192B3000 192AXR1A 36
192CXR1A 38 (❍)
1.816V192A4000 192AXC1A 04192BXC1A 05192CXC1A 13 (❍)
2.4
20V192A2000192AXD1A 16C (■) 192BXD1A 17C (■)192AXD12 06C (❒) 192BXD12 07C (❒)
1.9 Multijet
8V192A8000 192AXS1A 039B192BXS1A 40B192CXS1A 41B (❍)
1.9 Multijet
8V(**) 192B4000 192AXU1A 45192BXU1A 46192CXU1A 47 (❍)
1.9 Multijet
16V937A5000 192AXT1B 42192BXT1B 43192CXT1B 44 (❍)

241
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
ENGINE
GENERAL
Engine code
Cycle
Number and layout of cylinders
Piston bore and stroke mm
Total displacement cm3
Compression ratio
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
kgm
corresponding ratio rpm
Spark plugs
Fuel
1.416V
843A1000
Otto
4 in line
72.0 x 84.0
1368
11.2
70
95
5800
128
13
4500
NGK
DCPR7E-N
Unleaded petrol
95 RON
(Specification
EN228)
1.416V (*)
192B2000
Otto
4 in line
72.0 x 84.0
1368
11.2
66
90
5500
128
13
4500
NGK
DCPR7E-N
Unleaded petrol
95 RON
(Specification
EN228)
1.616V
192B3000
Otto
4 in line
79 x 81.5
1598
10.5
77
105
6200
150
15.3
3900
Bosch
FQR 8 LEU 2
Unleaded petrol
95 RON
(Specification
EN228)
1.816V
192A4000
Otto
4 in line
82.0 x 82.7
1747
10.3
98
133
6400
162
16.5
3500
NGK BKR6EZ
Champion
RC10YCC
Unleaded petrol
95 RON
(Specification
EN228)
2.420V
192A2000
Otto
5 in line
83 x 90.4
2446
10.5
125
170
6000
221
22.5
3500
Champion
RC8BYC
Unleaded petrol
95 RON
(Specification
EN228)
(*) Version for specific markets

242
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
(*) Version for specific markets
GENERAL
Engine code
Cycle
Number and layout of cylinders
Piston bore and stroke mm
Total displacement cm3
Compression ratio
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
kgm
corresponding ratio rpm
Fuel
1.9 Multijet 8V
192A8000
Diesel
4 in line
82.0 x 90.4
1910
18
88
120
4000
255
26
2000
Diesel fuel for
motor vehicles
(Specification EN590)
1.9 Multijet 16V
937A5000
Diesel
4 in line
82.0 x 90.4
1910
17.5
110
150
4000
305
31
2000
Diesel fuel for
motor vehicles
(Specification EN590)
1.9 Multijet 8V (*)
192B4000
Diesel
4 in line
82.0 x 90.4
1910
18
85
115
4000
255
26
2000
Diesel fuel for
motor vehicles
(Specification EN590)
1.9 Multijet 16V (*)
Diesel
4 in line
82.0 x 90.4
1910
17.5
100
136
4000
305
31
2000
Diesel fuel for
motor vehicles
(Specification EN590)

246
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Load rating
60= 250 kg84= 500 kg
61= 257 kg 85= 515 kg
62= 265 kg86= 530 kg
63= 272 kg87= 545 kg
64= 280 kg88= 560 kg
65= 290 kg89= 580 kg
66= 300 kg90= 600 kg
67= 307 kg91= 615 kg
68= 315 kg92= 630 kg
69= 325 kg93= 650 kg
70= 335 kg94= 670 kg
71= 345 kg95= 690 kg
72= 355 kg96= 710 kg
73= 365 kg97= 730 kg
74= 375 kg98= 750 kg
75= 387 kg99= 775 kg
76= 400 kg100= 800 kg
77= 412 kg101= 825 kg
78= 425 kg102= 850 kg
79= 437 kg103= 875 kg
80= 450 kg104= 900 kg
81= 462 kg105= 925 kg
82= 475 kg106= 950 kg
83= 487 kgMaximum speed rating
Q= up to 160 km/h.
R= up to 170 km/h.
S
= up to 180 km/h.
T= up to 190 km/h.
U= up to 200 km/h.
H= up to 210 km/h.
V= up to 240 km/h.
W= up to 270 km/h.
Y= up to 300 km/h.
Maximum speed rating
for snow tyres
QM + S= up to 160 km/h.
TM + S= up to 190 km/h.
HM + S= up to 210 km/h.UNDERSTANDING RIM
MARKING fig. 5
Example: 6 1/2 J x 15 H2 ET43
6 1/2= rim width in inches (1).
J= rim drop center outline (side
projection where the tyre bead
rests) (2).
15= rim nominal diameter in inches
(corresponds to diameter of the
tyre to be mounted) (3= Ø).
H2= “hump” shape and number (relief
on the circumference holding the
Tubeless tyre bead on the rim).
ET43= wheel camber angle (distance be-
tween the disc/rim supporting
plane and the wheel rim centre
line).

254
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
1.416V1.616V1.816V
WEIGHTS
Weights (kg)(Saloon versions)
Weight empty
(including fluids, 90% fuel
in the tank and no optional)
Payload (*) including the driver:
Maximum admitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– trailer with brakes:
– trailer without brakes:
Maximum load on roof (***):
Maximum load on tow hitch
(trailer with brakes):
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen car weight increases thus reducing the specified payload.
(**) Loads not to be exceeded. The driver is responsible for arranging the loads in the boot an/or on the roof so that they com-
ply with these limits.
(***) Lineaccessori Fiat roof rack, max capacity: 50 kg.
(
❍) “DYNAMIC” versions.
(
❒) For specific markets.3-door
1090
1135 (
❍)
510
900
830
1600
1645 (
❍)
1000/500 (
❒)
500
80
605-door
1145
1190 (
❍)
510
900
860
1655
1700 (
❍)
1000/500 (
❒)
500
80
603-door
1150
1195 (
❍)
510
950
830
1660
1705 (
❍)
1100/500 (
❒)
500
80
605-door
1205
1250 (
❍)
510
950
860
1715
1760 (
❍)
1100/500 (
❒)
500
80
603-door
1240
510
990
830
1750
1200/500 (❒)
500
80
605-door
1295
510
990
860
1805
1200/500 (❒)
500
80
60

255
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
2.420V1.9 Multijet 8V1.9 Multijet 16VWeights (kg)(Saloon versions)
Weight empty
(including fluids, 90% fuel
in the tank and no optional)
Payload (*) including the driver:
Maximum admitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– trailer with brakes:
– trailer without brakes:
Maximum load on roof (***):
Maximum load on tow hitch
(trailer with brakes):
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen car weight increases thus reducing the specified payload.
(**) Loads not to be exceeded. The driver is responsible for arranging the loads in the boot an/or on the roof so that they com-
ply with these limits.
(***) Lineaccessori Fiat roof rack, max capacity: 50 kg.
(
❒) For specific markets.3-door
1265
510
1030
830
1775
1300/500 (
❒)
500
80
603-door
1320
510
1030
830
1830
1300/500 (❒)
500
80
603-door
1265
510
1020
830
1775
1300/500 (❒)
500
80
603-door
1320
510
1020
860
1830
1300/500 (❒)
500
80
603-door
1285
510
1030
830
1795
1300/500 (❒)
500
80
603-door
1340
510
1030
860
1850
1300/500 (❒)
500
80
60

256
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
1.416V
1235
510
950
960
1745
1000/500 (
❒)
500
80
601.6
16V
1295
510
950
960
1805 (
❍)
1100/500 (
❒)
500
80
601.8
16V
1385
510
990
960
1895
1200/500 (
❒)
500
80
601.9 Multijet
8V
1410
510
1020
960
1920
1300/500 (
❒)
500
80
601.9 Multijet
16V
1430
510
1030
960
1940
1300/500 (
❒)
500
80
60
Weights (kg)(Multi Wagon versions)
Weight empty
(including fluids, 90% fuel
in the tank and no optional)
Payload (*) including the driver:
Maximum admitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– trailer with brakes:
– trailer without brakes:
Maximum load on roof (***):
Maximum load on tow hitch
(trailer with brakes):
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen car weight increases thus reducing the specified payload.
(**) Loads not to be exceeded. The driver is responsible for arranging the loads in the boot an/or on the roof so that they com-
ply with these limits.
(***) Lineaccessori Fiat roof rack, max capacity: 50 kg.
(
❍) “ACTUAL” versions
(
❒) For specific markets.