transmission FIAT STILO 2006 1.G Owners Manual

MUST BE READ!

K
REFUELLING
Petrol engines: only refuel with unleaded petrol with octane rating (RON) not less than 95 conforming to the Eu-
ropean specification EN 228.
Diesel engines: only refuel with diesel fuel conforming to the European specification EN590. The use of other prod-
ucts or mixtures may irreparably damage the engine with invalidation of the warranty due to the damage caused.
ENGINE STARTING
Petrol engines with mechanical gearbox: make sure that the handbrake is engaged; set the gearshift lever to
neutral; fully depress the clutch without pressing the accelerator, then turn the ignition key to AVV and release it as
soon as the engine has started.
Petrol engines with Selespeed gearbox: keep the brake pedal fully depressed; turn the ignition key to AVV and
release it as soon as the engine has started; the transmission sets to neutral automatically.
Diesel engines: turn the ignition key to MAR and wait for the warning lights
Yand mto go off; turn the igni-
tion key to AVV and release it as soon as the engine has started.
PARKING ON FLAMMABLE MATERIAL
While working, the catalyst develops a very high temperature. Do not park the car over grass, dry leaves, pine nee-
dles or any other inflammable materials: risk of fire.
RESPECTING THE ENVIRONMENT
The car is fitted with a system that allows continuous diagnosis of the components correlated with emissions to en-
sure better respect for the environment.

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SAFETY
DEVICES
CORRECT USE
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WARNING
LIGHTS AND
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INSTRUMENT PANEL1.416V- 1.616V- 1.816Vversions
ARev counter
BEngine coolant temperature gauge and
excessive temperature warning light
CFuel level gauge with reserve warning
light
DSpeedometer (speed indicator)
EMultifunction display.
The rev counter of versions with Sele-
speed transmission is fitted with warning
light t.
1.9 Multijet versions
ARev counter
BEngine coolant temperature gauge and
excessive temperature warning light
CFuel level gauge with reserve warning
light
DSpeedometer (speed indicator)
EMultifunction display.
The rev counter of versions with Sele-
speed transmission is fitted with warning
light t.
F0C0521m
F0C0522m
fig. 3 fig. 2

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DEVICE DISENGAGEMENT
Turn the knurled ring A-fig. 56to OFF
or the ignition key to STOP. The device
is automatically deactivated also in one of
the following cases:
❒pressing the brake or clutch pedal;
❒ASR or ESP cut-in (where provided);
❒gearshifting in versions with Selespeed
automatic transmission (where provid-
ed);
❒involuntarily moving the Selespeed
lever (where provided) toN.
When travelling with the de-
vice on, never set the
gearshift lever to neutral and do not
move the Selespeed lever to N.
WARNING
In the event of device mal-
function or failure, turn the
knurled ring A-fig. 56to OFF and
contact a Fiat Dealership after check-
ing the protection fuse integrity.
WARNING

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ACCESSORIES
PURCHASED BY THE
OWNER
If after buying the car, you decide to install
electrical accessories that require a per-
manent electric supply (alarm, satellite an-
titheft system, etc.) or accessories that in
any case burden the electric supply, con-
tact Fiat Dealership, whose qualified per-
sonnel, besides suggesting the most suit-
able devices belonging to Lineaccessori Fi-
at, will also evaluate the overall electric ab-
sorption, checking whether the car’s elec-
tric system is able to withstand the load
required, or whether it needs to be inte-
grated with a more powerful battery.
INSTALLATION OF
ELECTRIC/ELECTRONIC
DEVICES
Electric/electronic devices installed after
buying the car or in aftermarket shall bear
the and marking:
Fiat Auto S.p.A. authorizes the installation
of transceivers provided that installation
is carried out at a specialized shop, work-
manlike performed and in compliance with
manufacturer's specifications.
IMPORTANT Installation of devices re-
sulting in modifications of car characteris-
tics may cause driving license seizing by
traffic agents and also the lapse of the war-
ranty as concerns defects due to the
abovementioned modification or traceable
back to it directly or indirectly.
Fiat Auto S.p.A. declines all responsibility
for damages caused by the installation of
non-genuine accessories or not recom-
mended by Fiat Auto S.p.A. and installed
not in compliance with the specified re-
quirements.
RADIO TRANSMITTERS
AND CELLULAR
TELEPHONES
Mobile phones and other radio transceiv-
er equipment (e.g.: HAM radio systems
and the like) shall not be used inside the
car unless a separate aerial is mounted.
IMPORTANT The use of mobile phones,
HAM radio systems or other similar de-
vices inside the passenger compartment
(without separate aerial) may cause elec-
tronic systems equipping the car to mal-
function. This could compromise safety in
addition to constituting a potential hazard
for the passengers.
In addition, transmission and reception of
these devices may be affected by the
shielding effect of the car body.
As concerns the use of mobile phones
(GSM, GPRS, UMTS) with homolo-
gation, keep strictly to the mobile phone
manufacturer's specifications.
Take care when fitting addi-
tional spoilers, alloy rims and
non-standard wheel caps: they might
reduce ventilation of the brakes, thus
their efficiency, during abrupt and re-
peated braking, or long downhill
slopes. Make sure that nothing (mats,
etc.) gets in the way of the pedals
when they are pushed down.
WARNING

141
WARNING
LIGHTS AND
MESSAGES
IN AN
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MAINTENANCE
TECHNICAL
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INDEX
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SAFETY
DEVICES
CORRECT USE
OF THE CAR
USING THE
“SELESPEED” GEARBOX
(where provided)
The car may be fitted with a mechanical
transmission with electronic control called
“Selespeed”. This device includes a con-
ventional mechanical gearbox to which an
electronically-operated electro-hydraulic
device has been added which controls au-
tomatically the clutch and gear engage-
ment.
The car moves off using only the acceler-
ator pedal.
To be able to use the Selespeed correct-
ly, this chapter should be read in full. OPERATION
The gearbox can work in two operating
modes:
❒the first mode is manual (MANUAL),
the driver directly requests gearshift-
ing;
❒the second mode is automatic (AUTO),
the system directly decides when shift-
ing gear.
On versions fitted with Cruise Control,
when activating it, the Selespeed gearbox
will automatically set in AUTO mode. To
select the manual mode deactivate the
Cruise Control (see paragraph “Cruise
Control” in section “Dashboard and con-
trols”).Manual mode (MANUAL)
In MANUAL mode, the display shows the
gear engaged.
The requests to change gear may take
place through:❒the gear lever A-fig. 5on the central
console;
❒the steering wheel controls fig. 6,
which can be operated only when the
car speed exceeds 5 km/h.
It is not necessary to release the acceler-
ator pedal when shifting gears.
Neutral (N) is accepted until the car speed
exceeds 40 km/h. The reverse gear en-
gagement (R) is accepted only if the car
is stationary.
fig. 5F0C0105mfig. 6F0C0111m

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SAFETY
DEVICES
CORRECT USE
OF THE CARSuch operating mode is set when, with
AUTO mode selected, the button AUTO
fig. 7is pressed again, thereby excluding
the previously selected mode.
When downshifting, the engine is accel-
erated automatically to bring it to the
speed necessary with the new gear ratio.
With the accelerator pedal pressed and
gradual engine speed increase, gearshift-
ing becomes quicker.In the manual operating mode there are
certain automatic/security devices which
simplify driving:
❒when slowing down the clutch is
opened and the transmission ratio is au-
tomatically reduced to be ready for
picking up again; otherwise, when the
car is stopped, the gearbox will auto-
matically be in first gear (1);
❒requests to change gear that would take
the engine to exceed the maximum
speed or below minimum speed are not
accepted;
❒nif the engine reaches the maximum
permissible speed and accelerating con-
tinues (without the cutting in of the
ASR or ESP system), the system auto-
matically engages a higher gear; ASR or
ESP system activation at max speed,
gearshifting is inhibited;
❒if jamming occurs during gear engage-
ment, the system firstly tries to engage
the gear required again and, if it is still
not possible, it automatically engages
the immediately higher one to avoid
leaving the car in neutral (N).
IMPORTANT It is advisable to wait for the
end of a gear shifting operation before re-
questing another one, to avoid multiple re-
quests in rapid succession.Automatic mode (AUTO)
This operating mode is selected by press-
ing button AUTO, on the central console.
In the AUTO operating mode, AUTO is
displayed followed by the indication of the
gear selected.
Releasing the accelerator pedal quickly,
the system does not engage a higher gear
in order to maintain an adequate level of
engine brake.
The indication on the display of the gear
selected, can be as follows:
N = neutral;
1 = first gear;
2 = second gear;
3 = third gear;
4 = fourth gear;
5 = fifth gear;
R = reverse;
fig. 7F0C0010m

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SAFETY
DEVICES
CORRECT USE
OF THE CAR
IMPORTANT NOTES
❒With the car stopped and a gear en-
gaged always keep the brake pedal
pressed until deciding to move off;
❒during prolonged halts with the engine
running it is advisable to keep the gear-
box in neutral;
❒when the car is parked facing uphill, do
not use the moving off manoeuvre to
keep the car still; use the brake pedal
and press the accelerator pedal only
when the deciding to move off;
❒use second gear (2) only when more
control is needed for moving off ma-
noeuvres at low speed;
❒if, in reverse gear, first (1) gear is en-
gaged or vice versa, shift gear only
when the car is stopped completely and
with the brake pedal pressed.Though highly inadvisable, if when travel-
ling downhill for some unexpected reason
the car is set to neutral (N), when the en-
gagement of a gear is requested, the sys-
tem automatically engages the best gear in
relation to the speed of the car to allow
the correct transmission of torque to the
wheels.
When travelling downhill with a gear en-
gaged and the accelerator released (if the
car is moving), beyond a pre-established
speed, the system engages the clutch au-
tomatically to give the car adequate engine
braking.GEARSHIFTING
Through lever
Gearshifting takes place through the con-
trol lever A-fig. 8, which is of the float-
ing type with a “single central stable po-
sition”. It is possible to request an in-
crease/decrease of the gear ratio engaged
and/or reverse gear engagement (R) or
neutral (N).
To request gearshifting proceed as follows
fig. 9:
❒shift upwards (+) push the lever for-
wards. If the system is in neutral (N) or
in reverse (R) moving the lever for-
wards causes the engagement of first
gear (1);
❒to shift downwards (-) push the lever
backwards.
fig. 8F0C00105mfig. 9F0C0184m

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WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS ...................................................... 158
LOW BRAKE FLUID.............................................................. 158
HANDBRAKE ON ................................................................. 158
BRAKE PAD WEAR ............................................................... 158
AIR BAG FAILURE ................................................................. 159
FRONT PASSENGER’S AIR BAG DEACTIVATED ....... 159
REAR SIDE BAGS DEACTIVATED .................................. 160
SEAT BELTS NOT FASTENED ........................................... 160
LOW BATTERY CHARGE .................................................. 160
LOW ENGINE OIL PRESSURE........................................... 161
EXHAUST OIL ....................................................................... 161
SELESPEED TRANSMISSION FAILURE ............................ 161
“DUALDRIVE” ELECTRIC POWER STEERING
FAILURE .................................................................................... 162
HIGH TEMPERATURE ENGINE COOLANT FLUID ... 162
INCOMPLETE DOOR LOCKING..................................... 163
GENERIC FAILURE INDICATION .................................. 163
DIESEL PARTICULATE FILTER CLOGGED ................... 163
FUEL RESERVE......................................................................... 164
ENGINE CONTROL SYSTEM FAILURE (EOBD) ......... 164
ESP SYSTEM ............................................................................ 165
GLOW PLUG WARMING FAILURE ................................ 165
GLOW PLUGS ........................................................................ 165
WATER IN DIESEL FUEL FILTER ...................................... 166INEFFICIENT ABS SYSTEM ................................................. 166
INEFFICIENT EBD
(ELECTRONIC BRAKING DISTRIBUTOR) .................. 166
CAR PROTECTION SYSTEM FAILURE -
FIAT CODE .............................................................................. 167
ALARM FAILURE ................................................................... 167
BREAK-IN ATTEMPT ........................................................... 167
EXTERNAL LIGHT FAILURE .............................................. 167
REAR FOGLIGHTS ................................................................ 167
FRONT FOG LIGHTS ........................................................... 167
LEFT-HAND DIRECTION INDICATOR ........................ 168
RIGHT-HAND DIRECTION INDICATOR .................... 168
SIDELIGHTS AND LOW BEAMS ...................................... 168
FOLLOW ME HOME ............................................................ 168
MAIN BEAMS ........................................................................... 168
CRUISE CONTROL............................................................... 168
POSSIBLE PRESENCE OF ICE ON THE ROAD ............ 168
LIMITED RANGE ................................................................... 168
ASR SYSTEM ........................................................................... 168
SPEED LIMIT EXCEEDED ................................................... 168
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S

SELESPEED
TRANSMISSION
FAILURE (red)
Turning the ignition key to MAR
the warning light turns on, but it should go
out as soon as the engine is started.
The warning light with turn on flashing (to-
gether with the message on the display)
when there is a failure in the Selespeed
transmission.
t
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TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
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SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
LOW ENGINE OIL
PRESSURE (red)
EXHAUST OIL (red)
(Multijet versions with DPF)
Low engine oil pressure
Turning the ignition key to MARthe
warning light turns on, but it should go out
as soon as the engine is started.
The display will show the dedicated mes-
sage.
v
In the event of Selespeed
transmission failure, go as
soon as possible to the nearest Fiat
Dealership and have the system
checked.
WARNING
Exhaust oil
(Multijet versions with DPF)
The warning light with turn on flashing
when the system detects that the engine
oil is exhaust.
After the first indication, at each engine
starting the warning light vwill go on
flashing for about 1 minute and then every
2 hours until oil is changed.
The display will show the dedicated mes-
sage.
If the warning light vturns
on when the car is travelling
(together with the message on
the display), stop the engine
immediately and contact a Fiat Deal-
ership.
If warning light vflashes,
contact Fiat Dealership as
soon as possible to have oil
changed and instrument pan-
el warning light turned off.

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LIGHTS AND
MESSAGES
CAR
MAINTENANCE
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DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
FUSE SUMMARY TABLE
LIGHTS
Right dipped beam headlight
Left dipped beam headlight
Right main beam headlight
Left main beam headlight
Front fog lights
Brake light/third stop light
Reversing light
Front/rear ceiling light/s
Door/puddle lights
+30 rear fog lights
RH/LH headlight fuse boxes
(versions with gas-discharge headlights)
COMPONENTS
Selespeed transmission pump (2.420V versions)
Ignition switch
Headlight aiming device
Climate control compressor
Anti-pollution sensor (versions with automatic two-zone climate
control system)/headlight washer relay coil/
Body Computer/Climate control system fan
Powered door mirrors control
(movement, ideograph lighting)
FIGURE
57
57
59
59
59
57
57
57
57
57
57
FIGURE
59
59
57
59
57
57
FUSE
F12
F13
F14
F15
F30
F37
F31
F32
F32
F53
F37
FUSE
F05 (MAXI-FUSE)
F03 (MAXI-FUSE)
F13
F19
F31
F51
AMPERE
15
15
10
10
15
7.5
7.5
10
10
7.5
7.5
AMPERE
30
20
15
7.5
7.5
7.5