transmission FORD BRONCO 1988 Workshop Manual

277
*
[SV02600( ALL)03/95]
Working with the engine off:
*
[SV02660(B F )05/95]
1. Always set the parking brake fully and make
sure that the gearshift is securely latched in
P (Park) (automatic transmission) or in 1
(First) (manual transmission).
*
[SV02675(B F )01/95]
2. When the transfer case is in the N (Neutral)
position, the engine and transmission are
disconnected from the rest of the driveline.
Therefore, the vehicle is free to roll even if
the automatic transmission is in P (Park) or
the manual transmission is in gear. Do not
leave the vehicle unattended with the
transfer case in the N (Neutral) position.
*
[SV02700( ALL)03/95]
3. Remove the key from the ignition after you
turn the engine off.
*
[SV02725( ALL)03/95]
4. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[SV02750( ALL)03/95]
Working with the engine on:
*
[SV02660(B F )05/95]
1. Always set the parking brake fully and make
sure that the gearshift is securely latched in
P (Park) (automatic transmission) or in 1
(First) (manual transmission).
*
[SV02800(B F )01/95]
2. When the transfer case is in the N (Neutral)
position, the engine and transmission are
disconnected from the rest of the driveline.
Therefore, the vehicle is free to roll even if
the automatic transmission is in P (Park) or
the manual transmission is in gear. Do not
leave the vehicle unattended with the
transfer case in the N (Neutral) position.
*
[SV02900( ALL)02/95]
RWARNING
Do not start your engine with the air
cleaner removed and do not remove it
while the engine is running.
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292 [SV13745( ALL)02/95]Synthetic engine oils which are CERTIFIED and
of the preferred viscosity may be used in your
engine. The engine oil and oil filter must still be
changed according to the maintenance schedule.
*
[SV13775( ALL)01/95]
Checking and Adding Engine Oil
*
[SV13800( ALL)03/95]
Since the proper amount of engine oil is
important for safe engine operation, check the oil
using the dipstick each time you put fuel in
your vehicle. Remember the engine must be off,
the oil must be warm and the vehicle must be
parked on level ground.
*
[SV13900( ALL)03/95]
Checking the engine oil level:
*
[SV14000( ALL)02/95]
1. Turn the engine off after it has warmed up
and allow a few minutes for the engine oil
to drain back into the oil pan.
*
[SV14050(B F )03/95]
2. Set the parking brake, making sure that the
gearshift is securely latched in P (Park)
(automatic transmission) or 1 (First) (manual
transmission).
*
[SV14100( ALL)02/95]
3. Open the hood. Protect yourself from engine
heat.
*
[SV14200( ALL)03/95]
4. Locate the engine oil dipstick (highlighted in
yellow) and carefully pull it out of the
engine.
*
[SV14300( ALL)01/95]
5. Wipe the dipstick clean and put it back into
position, making sure it is fully seated.
*
[SV14400( ALL)05/94]
quarter page art:0010364-D
Engine oil dipstick
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313
*
[SV33305( ALL)05/95]
If the acid touches someone's skin, eyes, or
clothing, immediately flush the area with water
for at least 15 minutes. If someone swallows the
acid, have him or her drink lots of milk or water
first, then Milk of Magnesia, a beaten egg, or
vegetable oil. Call a doctor immediately.
%*
[SV33400( ALL)05/95]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners.
*
[SV33500( ALL)01/95]
Automatic Transmission Fluid
*
[SV33601( ALL)04/95]
Under normal driving conditions automatic
transmission fluid should be changed every
30,000 miles (48,000 km) or 21,000 miles
(34,000 km) if under severe duty conditions.
However, if the transmission is not working
properly, for instance, the transmission may slip
or shift slowly, or you may notice some sign of
fluid leakage, the fluid level should be checked.
[SV33605( ALL)04/95]
NOTE: Except E4OD transmission, there is no
30,000 mile (48,000 km) sheduled
transmission fluid change requirement.
[SV33615( ALL)05/95]
Transmission fluid, filter and seal assembly
should be changed every 21,000 miles
(34,000 km) only under any of the following
conditions.
[SV33620( ALL)04/95]
q
Extended periods of high speed driving
during hot weather at/or above+90ÊF
(+30ÊC).
[SV33625( ALL)04/95]
q
Towing a trailer for distances over 1,000 miles
(1,600 km) per trip.
[SV33630( ALL)04/95]
q
Accumulating 5,000 miles (8,000 km) or more
per month.
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314 [SV33635( ALL)04/95]q
Continuous operation and/or extensive idling
(a delivery service as an example).
[SV33640( ALL)04/95]
q
Operating in severe dust conditions.
[SV33645( ALL)04/95]
NOTE: Use of a transmission fluid other than
specified could result in transmission
malfunction and/or failure. Refer to
ªAdding automatic transmission fluidº,
ªRefill capacitiesº and ªlubricant
specificationsº for further information.
%*
[SV33651( ALL)02/95]
Checking the Automatic Transmission
Fluid
*
[SV33701( ALL)02/95]
It is preferable to check the transmission fluid
level at normal operating temperature
150ÊF-170ÊF (66ÊC-77ÊC),after approximately 20
miles (32 km) of driving. However, if necessary,
you can check the fluid level without having to
drive 20 miles (32 km) to obtain a normal
operating temperature if outside temperatures
are above50ÊF (10ÊC).
*
[SV33801( ALL)01/95]
NOTE: If the vehicle has been operated for an
extended period at high speeds or in
city traffic during hot weather, or
pulling a trailer, the vehicle should be
turned off for about 30 minutes to
allow the fluid to cool before checking.
*
[SV33910( ALL)12/91]
With the vehicle on a level surface, start the
engine and move the transmission shift selector
through all of the gear ranges allowing sufficient
time for each position to engage. Securely latch
the transmission shift selector in the Park (P)
position, fully set the parking brake and leave
the engine running.
*
[SV33920(B F )06/94]
NOTE: Vehicles equipped with the 4x4 option
must have the 4x4 shift selector in any
position other than neutral.
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315
*
[SV33930( ALL)10/89]
RWARNING
Your vehicle should not be driven if the
fluid level is below the bottom hole on
the dipstick and outside temperatures are
above50ÊF (10ÊC).
*
[SV33940( ALL)02/95]
Wipe off the dipstick cap, pull the dipstick out
and wipe the indicator end clean. Put the
dipstick back into the filler tube and make sure
it is fully seated. Pull the dipstick out and read
the fluid level.
*
[SV33950( ALL)03/90]
When checking fluid at normal operating
temperature, the fluid level should be within the
crosshatched area on the dipstick. When the
vehicle has not been driven, and outside
temperature is above50ÊF (10ÊC), thefluid level
should be between the holes on the dipstick.
%*
[SV33960( ALL)05/95]
Adding Automatic Transmission Fluid
*
[SV33970( ALL)03/94]
The fluid type is stamped on the dipstick. Before
adding any fluid, be sure that the correct type
will be used.
*
[SV33980( ALL)10/89]
Add fluid in 1/2 pint (.25L) increments through
the filler tube to bring the level to the correct
area on the dipstick. If an overfill occurs, excess
fluid should be removed by a qualified
technician.
%*
[SV33990( ALL)04/95]
NOTE: Always dispose of used automotive
fluids in a responsible manner. Follow
your community's standards for
disposing of these types of fluids. Call
your local recycling center to find out
about recycling automotive fluids.
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316
*
[SV34000(B FM)06/92]
quarter page art:0020372-E
Automatic transmission dipstick
[SV34400(B F )01/95]
Manual Transmission and
Transfer Case Fluid
[SV34600(B F )01/95]
Checking the fluid
*
[SV34700(B F )12/91]
Clean the filler plug on the side of the case.
Remove the filler plug. The fluid level should be
up to the bottom of the filler plug hole.
*
[SV34800(B F )03/91]
If additional fluid is required:
[SV34900(B F )01/95]
1. Add enough fluid through the filler plug
hole to bring the level up to the bottom of
the hole. Use only fluid certified to meet
Ford Motor Company lubricant specification
as listed underA Quick Reference for Refill
Capacities and Motorcraft Parts, later in this
section.
*
[SV35000(B F )03/91]
2. Replace the filler plug in its original
position, making sure it is fully seated.
%
*
[SV35100(B F )02/95]
The Clutch
*
[SV35200(B F )03/91]
The clutch on your vehicle is automatically
self-adjusting and should not require any routine
service.
*
[SV35301(B F )03/91]
During normal operation the fluid level in the
clutch reservoir will slowly rise. If for any
reason the fluid level drops, maintain the fluid
level at the step in the reservoir body.
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321
*
[SV38600(B F )10/90]
quarter page art:0020386-B
Power steering reservoir
*
[SV38800( ALL)07/94]
5. If the power steering fluid is low, add fluid
in small amounts, continuously checking the
level, until you reach the FULL HOT range.
Do not overfill.
*
[SV38900(BEF )01/95]
Use only power steering fluid that:
*
[SV39000(BEF )01/95]
q
meets Ford's Specification ESW-M2C33-F,
such as Ford Premium Power Steering Fluid,
E6AZ-19582-AA or an equivalent Type F
Automatic Transmission Fluid with a Ford
registration number (an 8-digit number
beginning with ª2Pº printed on the fluid
container).
*
[SV39200( ALL)01/95]
If the power steering fluid is low, do not drive
your vehicle for a long period of time before
adding fluid. This can damage the power
steering pump.
*
[SV39300( ALL)03/95]
6. When you are finished, put the dipstick back
in and make sure that it fits snugly.
*
[SV39400( ALL)02/95]
If you check the power steering fluid when it is
cold, make sure that the fluid reaches the FULL
COLD range on the dipstick. The reading will
only be accurate if the fluid temperature is
approximately 50 to85ÊF (10 to 30ÊC).
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342of driving required to reach the ready condition
varies with individual driving patterns. To
complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle
defined below. If the vehicle owner cannot or
does not want to do the additional driving
required by law, a service center can perform
this drive cycle as it would any other type of
repair work.
[SV51458( ALL)05/95]
OBD II Drive Cycle
[SV51459( ALL)04/95]
The engine must be warmed up and at
operating temperature before proceeding with
the drive modes of the following OBD II Drive
Cycle.
[SV51461( ALL)04/95]
1. Start the engine. Drive or idle (in neutral)
the vehicle for 4 minutes.
[SV51463( ALL)04/95]
2. Idle the vehicle in drive (neutral for manual
transmission) for 40 seconds.
*
[SV51465( ALL)05/95]
3. Accelerate the vehicle to 45 mph (72 km/h)
at 1/4 to 1/2 throttle for 10 seconds.
*
[SV51467( ALL)05/95]
4. Drive the vehicle with a steady throttle at
45 mph (72 km/h) for 30 seconds.
[SV51469( ALL)04/95]
5. Idle the vehicle in drive (neutral for manual
transmissions) for 40 seconds.
*
[SV51471( ALL)05/95]
6. Continue to drive the vehicle in city traffic at
speeds between 25 and 40 mph
(40-64 km/h) for 15 minutes. During the 15
minute drive cycle the following modes must
be achieved:
*
[SV51473( ALL)05/95]
a. at least 5 stop and idle modes at 10
seconds each
*
[SV51475( ALL)05/95]
b. acceleration from idles at 1/4 to 1/2
throttle position, and
*
[SV51477( ALL)05/95]
c. choose 3 different speeds to do 1.5
minute steady state throttle drives.
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Index 363
Index
A
ABS warning light
(see Anti-lock brake system)....... 77
Accessory position on the ignition..... 60
Accessory power source,
power point outlet.......... 148
Additives, engine oil.......... 291
Air bag supplemental restraint system
description............... 25
disposal................ 32
driver air bag............. 25
indicator light............. 81
operation............... 27
proper seating............. 27
service and information labels...... 32
tone generator............. 29
wearing safety belts........... 26
Air conditioning, manual heating and air
conditioning system........... 90
Alarm, activating remote personal.... 122
Alcohol, in fuel............. 285
Ambulance packages........... 5
Antifreeze (see Engine coolant)...... 295
Anti-lock brake system (ABS)
description.............. 204
noise................ 205
see also Brake............ 203
warning light.............. 77
Assistance (see Customer assistance) . . . 255
Audio system
(see Electronic sound system)..... 149
Automatic transmission, fluid, refill capacities 344
Automatic transmission
driving an automatic overdrive.... 175
fluid, adding............. 315
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364 Index
Automatic transmission (continued)
fluid, checking............ 314
fluid, specification........... 347
Axle
lubricant specifications......... 347
traction lok............212, 305
B
Backing up............... 178
Basic vehicle warranty........... 4
Battery
acid, treating emergencies.....237, 312
battery saver............. 125
charging system warning light...... 81
how to service............ 311
jumping a disabled battery....... 237
maintenance-free........... 311
proper disposal, recycling....... 312
replacement, specifications....... 346
voltage gauge.............. 82
when storing your vehicle....... 352
Brake fluid
brake warning light........... 76
specifications............. 319
Brakelamp, high-mount brakelamp . . 101, 336
Brakes
adjustment.............. 203
anti-lock............... 204
anti-lock brake system (ABS)
warning light............. 77
applying the brakes.......... 207
brake warning light........... 76
fluid, checking and adding....... 318
fluid, refill capacities......... 344
fluid, specifications.......... 319
front disc............... 203
if brakes do not grip well....... 206
new brake linings............ 7
parking............... 208
stopping distances........... 207
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