brakes FORD BRONCO 1996 5.G Owners Manual

7
equipment. Your Ford dealer has information
about the availability of many items of
equipment which may be ordered for your
vehicle.
*
[IN06000( ALL)01/95]
Breaking Your Vehicle In
*
[IN06100( ALL)03/95]
Your new vehicle goes through an adjustment or
break-in period during the first 1,000 miles
(1,600 km) that you drive it. During the break-in
period, you need to pay careful attention to how
you drive your vehicle.
%*
[IN06300( ALL)01/95]
q
Avoid sudden stops.Because your vehicle
has new brake linings, you should take these
steps:
*
[IN06400( ALL)01/95]
Ð Watch traffic carefully so that you can
anticipate when to stop.
*
[IN06500( ALL)01/95]
Ð Begin braking well in advance.
*
[IN06600( ALL)01/95]
Ð Apply the brakes gradually.
*
[IN06700( ALL)01/95]
The break-in period for new brake linings
lasts for 100 miles (160 km) of city driving or
1,000 miles (1,600 km) of highway driving.
*
[IN06750( ALL)12/93]
q
Wheel lug nuts must be retightened to proper
torque specifications at 500 miles/800 km of
new vehicle operation. Proper torque
specifications are provided in this guide. Also
retighten to proper torque specification at 500
miles/800 km after any wheel change or any
other time the wheel lug nuts have been
loosened.
%*
[IN06800(BEF )01/95]
q
Use only the type of engine oil that Ford
recommends.SeeEngine oil recommendations
in the Index. Do not use special ªbreak-inº
oils.
File:ltinb.ex
Update:Fri Jun 9 15:32:32 1995

76
*
[LG03000( ALL)06/94]
The Mechanical Cluster
*
[LG03100( ALL)06/93]
The following warning lights and gauges are on
the mechanical cluster. All of the warning lights
and gauges alert you to possible problems with
your vehicle. Some of the lights listed are
optional. The following sections detail what each
of these indicators means.
*
[LG03200( ALL)03/95]
Brake System Warning Light
*
[LG03300(B M)03/95]
The warning light for the brakes can show two
things Ð that the parking brake is not fully
released, or that the brake fluid level is low in
the master cylinder reservoir. If the fluid level is
low, the brake system should be checked by
your dealer or a qualified service technician.
*
[LG03400( ALL)05/94]
This light comes on when you turn the ignition
key to START to verify that the indicator bulb is
working. If the light stays on or comes on after
you have released the parking brake fully, have
the hydraulic brake system serviced.
*
[LG03500( ALL)05/95]
RWARNING
The BRAKE light indicates that the brakes
may not be working properly. Have the
brakes checked immediately.
*
[LG03600( ALL)11/89]
one inch art:0020044-A
Brake warning light symbols
File:ltlgb.ex
Update:Fri Jun 9 15:30:26 1995

186
*
[DR15200(B F )03/95]
When you drive down steep hills, downshifting
helps you keep a safe speed and helps prevent
unnecessary wear on the brakes.
*
[DR15300(B F )03/95]
When you come to a stop, do not downshift
through each gear. Disengage the clutch and use
the brake as necessary. Downshifting through
the gears decreases your vehicle's fuel economy.
*
[DR15400(B F )05/95]
RWARNING
Continued use of a damaged or worn
clutch, prolonged clutch slippage or
downshifting at excessive speeds can
result in a failure of the engine,
transmission or clutch components.
*
[DR15500(B F )03/91]
Transmission Function
*
[DR15600(B F )03/91]
Upshift at the speeds specified in the chart
available for your engine and transmission. All
forward gears are synchronized allowing you to
shift into them with your vehicle in motion. The
clutch pedal should be fully depressed when
shifting.
*
[DR15625(B F )04/94]
NOTE: Shifting during extremely low rpm's
can result in a momentary audible
rattle which disappears as vehicle
rpm's are increased. Shifting at higher
speeds will eliminate this sound.
*
[DR15700(B F )03/95]
Parking
*
[DR15800(B F )01/95]
To park your vehicle, apply the service brake
pedal, and shift into N (Neutral) while still
maintaining pressure on the service brake. Set
the parking brake fully. Shift into first and turn
off the ignition.
File:ltdrb.ex
Update:Fri Jun 9 15:26:57 1995

201
tires on the ground, and they must be rolling,
not sliding or spinning.
*
[DR19925(B F )11/89]
Transmission upshift in 4x4 with transfer case in
4L may be quite firm due to large total gear
reduction. This condition is normal.
*
[DR20000(B F )11/89]
Sand
*
[DR20100(B F )11/89]
When driving over sand, try to keep all four
wheels of the vehicle on the most solid area of
the trail. Do not reduce the tire pressures but
shift to a lower gear and drive steadily through
the terrain. Apply accelerator slowly and avoid
spinning the wheels.
*
[DR20200(B F )11/89]
Mud and Water
*
[DR20300(B F )12/89]
When driving through water, determine the
depth; avoid water higher than the bottom of
the hubs (if possible) and proceed slowly. If the
ignition system gets wet, the vehicle may stall.
*
[DR20400(B F )11/89]
Once through water, always try the brakes. Wet
brakes do not stop the vehicle as effectively as
dry brakes. Drying can be improved by moving
your vehicle slowly, while applying light
pressure on the brake pedal.
*
[DR20500(B F )11/89]
After driving through mud, clean off residue
stuck to rotating driveshafts and tires. Excess
mud stuck on tires and rotating driveshafts
causes an imbalance which could damage drive
components.
*
[DR20525(B F )07/94]
NOTE: If the transmission and transfer case is
submerged in water, their fluids should
be checked and changed, if necessary.
File:ltdrb.ex
Update:Fri Jun 9 15:26:57 1995

203
*
[DR21325(B F )05/95]
RWARNING
All utility and four-wheel drive vehicles
are not designed for cornering at speeds
as high as passenger cars any more than
low-slung sports cars are designed to
perform satisfactorily under off-road
conditions. Avoid sharp turns or abrupt
maneuvers in these vehicles.
%
*
[DR21400( ALL)03/95]
Brakes
*
[DR21500( ALL)01/93]
Front Disc Brakes
*
[DR21600( ALL)03/94]
The front disc brakes are self-adjusting. They do
not require service other than periodic inspection
for pad wear.
*
[DR21900(BEF )10/94]
Rear Drum Brakes
*
[DR22000(BEF )03/95]
The rear drum brakes are self-adjusting.
Automatic adjustment occurs when the brakes
are applied while ªbacking up.º If normal
operation does not include much backing, adjust
the brakes when they seem ªlow,º using the
procedure underIf Brakes Do Not Grip Well or
Pedal is Lowin this chapter.
*
[DR22100( ALL)11/89]
Hydraulic Power Brakes
*
[DR22200(BEF )08/94]
The hydraulic brake system is made up of two
independent hydraulic circuits. One hydraulic
circuit supplies fluid to the front disc brakes and
the other hydraulic circuit supplies fluid to the
rear drum brakes. These two circuits are
supplied by a common hydraulic brake fluid
reservoir, with a fluid level sensor.
*
[DR22300( ALL)11/89]
The brake light in the instrument cluster will
light for low brake fluid in the common brake
fluid reservoir.
File:ltdrb.ex
Update:Fri Jun 9 15:26:57 1995

204
*
[DR22400( ALL)05/95]
RWARNING
An increase in pedal travel will result in
reduced braking capability. The brake
system should be checked immediately.
[DR22905(B )08/94]
Anti-lock Brake System
*
[DR22910(B )08/94]
Your vehicle is equipped with a Four Wheel
Anti-lock Braking System (4WABS). The 4WABS
helps the driver to maintain vehicle control by
preventing wheel lockup during hard braking.
*
[DR22915(BE )03/94]
The 4WABS operates with a computer that is
able to optimize vehicle control during braking
on varying tire and road conditions by
modulating the brake pressure at each of the
front wheels and the rear axle. This ªpumping
actionº is similar to the driver ªpumpingº the
brakes but happens at a much faster rate.
*
[DR22920(BE )05/95]
RWARNING
The Anti-lock system does NOT assist the
vehicle in stopping quickly on wet or icy
surfaces. Heavy braking combined with
poor road conditions could cause you to
lose steering control of your vehicle.
*
[DR22925(BE )10/94]
Using anti-lock brakes
*
[DR22930(BE )05/94]
The operation of a vehicle with 4WABS is not
similar to the operation of normal brakes. Some
differences exist and are listed below:
*
[DR22935(BE )10/94]
q
Apply the brake steadily. In the event of a
panic stop, do NOT ªpumpº the brakes.
ªPumpingº the brakes during an Anti-lock
stop will diminish braking effectiveness.
File:ltdrb.ex
Update:Fri Jun 9 15:26:57 1995

205
*
[DR22940(BE )10/94]
q
During an Anti-lock stop, the driver will
notice a brake pedal pulsation and hear some
noise from the engine compartment. This is
an indication that the 4WABS system is
working correctly and is normal.
*
[DR22945(BE )05/95]
RWARNING
The Anti-lock system does NOT decrease
the time necessary to apply the brakes.
Always leave enough room between the
vehicle in front of you and your vehicle.
*
[DR22950(BE )05/95]
4WABS driver warning light
[DR22955(BE )08/94]
The 4WABS computer continuously monitors the
system while driving for any electrical faults or
system malfunctions. In addition, the 4WABS
computer performs an initial system check called
bulb proveout when the vehicle ignition is
switched on. During bulb proveout, the amber
ªABSº light on the instrument cluster will
momentarily illuminate and then go out.
*
[DR22960(BE )03/93]
NOTE: After starting the vehicle and upon
initial drive-off, the driver may notice
a single pulse of the brake pedal and a
noise from the engine compartment.
This is part of the initial system check
and is normal.
[DR22965(BE )08/94]
Should a malfunction in the 4WABS system
occur, the amber ªABSº light on the instrument
cluster will come on and stay on indicating that
the antilock system has been shut down and the
vehicle needs to be serviced. Normal braking is
not affected unless the red brake warning light
is also illuminated.
File:ltdrb.ex
Update:Fri Jun 9 15:26:57 1995

206
*
[DR22970(BE )10/94]
NOTE: It is important to note that when the
ABS Warning Light is illuminated the
ABS system is disabled. The vehicle
must be serviced immediately to
restore the benefits of the Anti-lock
system.
*
[DR22975(BE )10/94]
NOTE: Mobile phones or radio transmitters
not installed by Ford Motor Company
may interfere with the Anti-lock
System. Should the Anti-lock system
activate unexpectedly or the Anti-lock
Warning Light illuminate after
installation of such a unit, have the
installation of the unit checked.
*
[DR23000(BE M)12/89]
If Brakes Do Not Grip Well or Pedal is
ªLowº
*
[DR23200(BEF )11/89]
If brakes do not grip well, it may indicate the
rear drum brakes need adjustment. To do this,
drive the vehicle in reverse at 5 mph (8 km/h)
on level, dry pavement. Stop the vehicle by
firmly applying the brakes. Repeat this
procedure four or five times.
*
[DR23250( ALL)11/89]
If during normal operation the brake pedal
seems ªlowº, it may indicate the need for a
brake system inspection and/or service. You
should have your brakes checked as soon as
possible.
*
[DR23300( ALL)02/95]
Occasional brake squeal during light to moderate
stops does not affect the function of the brake
system and is normal. However, if the squeal
becomes annoyingly loud or increases
significantly in frequency of occurrence, return
the vehicle to your dealer for inspection.
File:ltdrb.ex
Update:Fri Jun 9 15:26:57 1995

207
*
[DR23400(BEF )11/89]
RWARNING
Modifications to the suspension spring
rates and/or vehicle ride height may
adversely affect vehicle stopping ability.
*
[DR23500(BEF )07/92]
If Brakes Pull
*
[DR23600(BEF )07/92]
q
Check tire pressure
*
[DR23700(BEF )07/92]
q
Perform the self-adjustment procedure
described underIf Brakes Do Not Grip Well or
Pedal is ªLow.º
*
[DR23800(BEF )05/95]
If pull occurs during the first 500 miles
(800 km), make 10 moderately fast stops from
40 mph (65 km/h) and then perform the
self-adjustment procedure above. It may be
necessary to repeat this operation to properly
seat new brake linings and pads.
*
[DR24000( ALL)01/93]
Stopping Distances
*
[DR24100( ALL)11/89]
Stopping distances vary with different loads and
driving conditions. Use caution when
encountering new conditions and acquaint
yourself with vehicle performance. Take full
advantage of engine braking power when
slowing down.
%*
[DR24200( ALL)01/95]
Applying the Brakes
*
[DR24300( ALL)05/95]
Apply the brake pedal gradually. Use the
ªsqueezeº technique Ð push on the brake pedal
with a steadily increasing force. This allows the
wheels to continue to roll while you are slowing
down, which lets you steer properly.
*
[DR24400( ALL)05/95]
RWARNING
Do not drive with your foot resting on the
brake pedal. This will increase your
vehicle's stopping distance and may also
cause brake damage.
File:ltdrb.ex
Update:Fri Jun 9 15:26:57 1995

208
*
[DR24500( ALL)05/95]
RWARNING
If you are driving down a long or steep
hill, shift to a lower gear. Do not apply
your brakes continuously, as they may
overheat and become less effective.
*
[DR24600( ALL)03/95]
Using the Parking Brake
*
[DR24650(BEF )01/95]
The parking brake should be used whenever you
park your vehicle.
*
[DR24800(B F )12/91]
The parking brake pedal is suspended just below
the bottom of the instrument panel to the left of
service brake and/or clutch pedals. To set the
parking brake while parking your vehicle, press
the brake pedal with your right foot and hold it
while you push the parking brake pedal down
firmly and fully with your left foot.
*
[DR24920(B FM)07/91]
one third page art:0020893-A
Parking Brake
File:ltdrb.ex
Update:Fri Jun 9 15:26:57 1995