front doors FORD BRONCO 2022 User Guide

7.To install the rear window, perform theabove steps in reverse order.
8.After installing the rear window, pressalong the top of the window to securethe hook and loop fastener strip.
Note:The buckles snap together andwindow is flush when correctly installed. Ifthe parts have visible gaps or stick out theyare not correctly secured.
REMOVABLE DOORS
REMOVING AND INSTALLING THEDOORS - VEHICLES WITHOUT:TUBE DOORS
Removing the Doors
WARNING: Removal of doors foroff-road use only. Removing the doorsfrom the vehicle will affect protectionprovided by the doors and may affectsafety system performance, includingsafety canopy and front seat mountedside airbags, during a crash or rollover.
WARNING: Vehicle needs to beturned off before reconnecting doors toverify all electrical connections havebeen properly connected. Failure tofollow these instructions may affectsafety system performance, includingsafety canopy and front seat mountedside airbags, during a crash or rollover.
1.Fully open the windows on the doorsyou are removing.
2.Switch your vehicle off.
3.Fold the mirrors toward the front ofyour vehicle before removing the frontdoors.
4.Fully open the door you are removing.
5.Locate the fender protector in the toolpouch and install it over the fenderedge near the top door hinge.
6.To release the door harness connector,open the connector door and pull theconnector straight out.
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12.Use the door handle as the upper lifthandle.
13.With the help of another person, liftthe door vertically to separate it fromthe vehicle.
Note:Use caution when removing the doorsas they are heavy.
Note:Store the doors out of the elementsto prevent damage.
14.To remove additional doors, repeatSteps 4 – 13.
15.Return the hex tool to the tool pouchand secure it in vehicle.
16.Return mirrors to the driving position.
Note:When you remove the doors, the rearseat occupant alert no longer functions.
Installing the Doors
1.Switch your vehicle off.
2.Fold the mirrors towards the front ofthe vehicle before installing the frontdoors.
3.Inspect and clean debris from thebodyside and door hinges.
4.If you are using a storage bag, unzip itfar enough to allow access to thehinges.
5.Locate the fender and door protectorsin the tool pouch. Install one over thefender edge near the upper door hingeand the other on the door edge nearthe bottom door hinge.
6.Locate the lower bodyside hinge andloosely install alignment pin by hand.
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15.Insert the door harness into theconnector.
16.Open and close the installed door afew times to make sure you alignedit properly and that it operatesnormally.
17.To install additional doors, repeatSteps 3 – 16.
18.Close the doors and switch theignition on. Check for any warningmessages.
19.Return the mirrors to the drivingposition.
REMOVING AND INSTALLING THEDOORS - VEHICLES WITH: TUBEDOORS (If Equipped)
WARNING: Tube doors are foroff-road use only. Tube doors are notdesigned like factory doors. Occupantprotection, door system performance,and safety system performance,including safety canopy and front seatmounted side airbags, may be affectedduring a crash or rollover.
WARNING: Always keep hands,feet and other body parts inside thevehicle at all times.
Installing the Doors
1.If not already removed, remove thefactory doors. See Removing andInstalling the Doors (page 342).
Note:When you remove the doors, the rearseat occupant alert no longer functions.
2.Switch your vehicle off.
3.Fold the mirrors completely toward thefront of your vehicle before installingthe front doors.
4.Inspect and clean debris from thebodyside and door hinges.
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1.Loosen the upper and lower hingemounting bolts.
2.Add or remove shims as necessary toattain proper latch alignment, startwith no shims.
3.Tighten the upper and lower hingemounting bolts, but do not apply finaltorque.
4.Disengage the latch from the strikerand confirm proper alignment.
5.Tighten the upper and lower hingemounting bolts to 41 lb.ft (55 Nm).
Removing the Doors
WARNING: Removal of doors foroff-road use only. Removing the doorsfrom the vehicle will affect protectionprovided by the doors and may affectsafety system performance, includingsafety canopy and front seat mountedside airbags, during a crash or rollover.
1.Switch your vehicle off.
2.Fold the mirrors completely toward thefront of your vehicle before removingthe front doors.
3.Fully open the door you are removing.
4.Use the provided hex tool to loosenand remove the lower hinge bolt.
5.Loosen and remove the upper hingebolt.
Note:You can store the hinge bolts in thetool pouch zipped pocket, if needed.
6.Lift the door vertically to separate itfrom the vehicle.
Note:Use caution when removing the doorsas they are heavy.
Note:Store the doors in a secure area.
Note:Store the doors out of the elementsto prevent damage.
7.To remove additional doors, repeatsteps 3-6.
8.Return the hex tool to the tool kit andsecure the tool kit in the vehicle’scenter console.
9.Return the mirrors to the drivingposition.
Note:When you remove the doors, the rearseat occupant alert no longer functions.
Cleaning the Tube Doors
We recommend that you wash the tubedoors with mild soap and rinse with astandard pressure water hose. Whilerinsing, avoid spraying water directly ontothe latch mechanism. Dry with a microfibercloth or leave to air dry.
DOORS AND LOCKS AUDIBLEWARNINGS
Sounds when a door is not fully closed orremoved and your vehicle is moving.
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5.Repeat the steps to remove thepassenger side panel front roof panel.
6.Store the front roof panels in thestorage bag. See Storing the RoofPanels (page 366). See Storing theDoors and the Roof Panels (page360).
7.To install, reverse the removalprocedure.
REMOVING AND INSTALLING THECENTER ROOF PANEL - 4-DOOR
Remove both of the front roof panelsbefore removing the center roof panel.
1.Turn the three L-shaped latches on thecenter roof panel, unlocking them fromthe rear roof panel.
2.Unlatch the driver side and passengerside latches of the center roof panel.
3.Remove the center roof panel.
4.To install, reverse the removalprocedure.
REMOVING AND INSTALLING THEREAR ROOF PANEL - 2-DOOR
Remove the front panels before removingthe rear roof panel.
1.Open the rear doors.
2.Open the tailgate window. SeeOpening and Closing the Windows(page 103).
3.Locate the wire harness and washerhose on the driver side rear insidecorner of the vehicle.
4.Release the locking tab by pushing itdown.
5.Push the tab inward when pulling downto disconnect and remove the wiringharness.
6.Push the release button on the hoseconnector and pull down to removethe washer hose.
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7.Secure the wiring harness to the bodyside by plugging it into the receptacleand pushing up on the locking tab.
8.Secure the washer hose by snapping itinto the top of the body sidereceptacle.
9.Remove the four fasteners on each sideof your vehicle that secure the rear roofpanel to the vehicle using the providedhead driver and ratchet.
10.With the tailgate window open, grabthe opening with one hand andslightly lift with the other hand. Liftthe rear roof panel straight up andoff. Place the rear roof panel on a softsurface to prevent damage.
Note:Store the rear roof panel with thetailgate window open to prevent damageto the glass seal.
11.To install, reverse the removalprocedure. Torque the fasteners thatsecure the rear roof panel to yourvehicle to 15 ± 2 lb.ft (20 ± 3 Nm).
Note:Make sure the locating pins on therear roof panel sit flush in your vehicle wheninstalled.
Note:Do not overtighten the fasteners. Youcan strip the fasteners if they areovertightened.
REMOVING AND INSTALLING THEREAR ROOF PANEL - 4-DOOR
Remove the front panels and center panelbefore removing the rear roof panel.
1.Open the rear doors.
2.Open the tailgate window. SeeOpening and Closing the Windows(page 103).
3.Locate the wire harness and washerhose on the driver side rear insidecorner of the vehicle.
4.Release the locking tab by pushing itdown.
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2.Lock the five quarter turn clips byturning the clips clockwise.
STORING THE DOORS AND
THE ROOF PANELS - 4-DOOR
(IF EQUIPPED)
WARNING: Do not store removeddoors or roof panels in vehicle withoutusing the Ford onboard storage kit, andverifying they have been secured perinstructions. Failure to follow thisinstruction could result in personal injuryor death.
Note:Cargo can shift under severe vehicleuse, to reduce the risk of damage, avoid highspeed or extreme rock crawl off-roadsituations when storing the doors in thecargo area.
Note:Inspect the bags and harnessperiodically to make sure they are notdamaged. Inspect the door retentionharness straps to make sure there are nonicks, tears or cuts. Replace if necessary.
Note:Clean the roof panels and doors priorto storing them in the bags as dirt maydamage the finish.
Storing the Front Roof Panels
1.Remove the front roof panels. SeeRemoving and Installing the FrontRoof Panel (page 350).
2.Open the bag and pull out the divider.Place the first panel into the bag.Replace the divider before placing thesecond panel into the bag.
3.Zip the bag closed.
4.Gently slide the roof panel bag into thecargo area.
Securing the Front Roof PanelsVertically
1.Raise the bag to the vertical position.
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6.Place the narrow strap loop over all therear headrests and tighten until snug.
Note:Do not over-tighten the strap. Thismay cause damage to the headrest.
7.Place the remaining harness over theseat so it is out of the way.
Storing the Front Doors
1.Adjust the seat backrest to the optimalseating position. Pull the lever up, andpush the backrest rearward whenstoring the two front doors. Thiscreates more space between the frontdoor sail and the upper trim. Ensure thecargo area is clear of any other items.See Adjusting the Seat Backrest(page 135).
2.See Securing the Door RetentionHarness earlier in this chapter andcomplete Steps 1-7.
3.Open the passenger side front door andinstall the door bag See Removingand Installing the Doors (page 342).
4.Zip the bag fully closed and gentlyplace the door in the cargo area. Avoidcontacting the rear pillars, speakers,striker, and trim. For soft tops, take careto avoid contacting the prop rod.
5.Slide the door into position with thebag label facing rearward. Center thedoor to make sure there is spacebetween the door and cargo box trimpanels.
6.Push the lower edge of the doorforward until it stops to create spacefor the door peak.
7.Secure the door bag to the retentionharness with the clip.
8.Repeat Steps 3-5 for the driver sidefront door. Secure the bags using theclips on the bags.
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9.Lift the retention harness over thedoors. Make sure the straps arestraight.
10.Secure the upper straps 5 and 6 tothe eyelet bolts and lower straps 7and 8 to the rear cargo rings.
11.Tighten all adjustable straps tosecure the doors.
12.To prevent the doors from moving,fold the unused rear door bags to useas a spacer and place them betweenthe doors and lower cargo hooks asshown.
Note:The doors should not move whenpressure is applied.
Storing the Front Roof Panels andthe Front Doors
1.Adjust the seat backrest to the optimalseating position. Pull the lever up, andpush the backrest rearward whenstoring the two front doors. Thiscreates more space between the frontdoor sail and the upper trim. Ensure thecargo area is clear of any other items.See Adjusting the Seat Backrest(page 135).
2.See Securing the Door RetentionHarness earlier in this chapter andcomplete Steps 1-7.
3.Open the passenger side front door andinstall the door bag. See Removingand Installing the Doors (page 342).
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4.Zip the bag fully closed and gentlyplace the door in the cargo area. Avoidcontacting the rear pillars, speakers,striker, and trim.
5.Slide the door into position with thebag label facing rearward. Center thedoor to make sure there is spacebetween the door and cargo box trimpanels.
6.Push the lower edge of the doorforward until it stops to create spacefor the door peak.
7.Secure the door bag to the retentionharness with the clip.
8.Repeat Steps 3-5 for the driver sidefront door. Secure the bags using theclips on the bags.
9.Place the front roof panels in the bag,and then into the cargo area. SeeStoring the Doors and the RoofPanels (page 360).
Note:Do not use the roof bag retentionsystem in this orientation. Secure the roofpanels by the harness.
10.Lift the retention harness over thedoors. Make sure the straps arestraight.
11.Secure the upper straps 5 and 6 tothe eyelet bolts and lower straps 7and 8 to the rear cargo rings.
12.Tighten all adjustable straps tosecure the doors and roof panels.
Note:The doors and roof panels should notmove when pressure is applied.
Storing all Four Doors
1.Adjust the rear seat backrest to theupright position and raise the centerheadrest to the highest position. Pullon the seat backrest to make sure thatit has fully latched. Ensure the cargoarea is clear of any other items. SeeAdjusting the Seat Backrest (page135).
Note:Four door storage in the cargo areawill prevent the soft tops from fullyretracting. Limit to the partially openposition.
Note:Make sure the rear seat headrests areupright.
2.See Securing the Door RetentionHarness earlier in this chapter andcomplete Steps 1-7.
3.Open the driver-side rear door andinstall the bag. See Removing andInstalling the Doors (page 342).
4.Zip the bag fully closed and gentlyplace the door in the cargo area. Avoidcontacting the rear pillars, speakers,striker, and trim. For soft tops, take careto avoid contacting the prop rod.
5.Slide the door into position with thebag label facing rearward.
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