engine FORD C MAX 2013 Manual Online

Fuse or relay
numberFuse amp
ratingProtected components
R1 — Not used
R2 Micro relay Horn
R3 Micro relay Hybrid powertrain control
R4 Micro relay Front wiper
R5 — Not used
R6 Micro relay Front and rear wiper high/low
R7 Power relay Vacuum pump
R8 Power relay Ignition feed
R9 — Not used
R10 Mini relay Vacuum pump sensor
R11 — Not used
R12 Power relay Cooling fan
R13 Mini relay Heater blower
R14 Mini relay Engine control relay
*Mini Fuses **Cartridge Fuses
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2013 C-Max Full Hybrid(34h)
Owners Guide gf, 3rd Printing, January 2013
USA(fus)

GENERAL INFORMATION
Have your vehicle serviced regularly to help maintain its roadworthiness
and resale value. There is a large network of Ford authorized dealers
who are there to help you with their professional servicing expertise.
We believe that their specially trained technicians are best qualified to
service your vehicle properly and expertly. They are supported by a wide
range of highly specialized tools developed specifically for servicing your
vehicle.
To help you service your vehicle, we provideScheduled Maintenance
Informationwhich makes tracking routine service easy.
If your vehicle requires professional service, your authorized dealer
can provide the necessary parts and service. Check your warranty
information to find out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft® parts are designed and built to
provide the best performance in your vehicle.
Precautions
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning material (such as cigarettes)
away from the battery and all fuel related parts.
Working with the Engine Off
1. Set the parking brake and shift toP(Park).
2. Turn off the engine and remove the key (if equipped).
3. Block the wheels.
Working with the Engine On
WARNING:To reduce the risk of vehicle damage or personal
burn injuries, do not start your engine with the air cleaner
removed and do not remove it while the engine is running.
1. Set the parking brake and shift to positionP.
2. Block the wheels.
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UNDER HOOD OVERVIEW
2.0L ATK iVCT Engine
WARNING:The inverter system controller contains various
high-voltage components that can cause serious injury or death.
The inverter system controller is not serviceable and should never be
touched, probed, or tampered with.
Note:Do not attempt to service any of the high-voltage components or
wiring. For easier identification, the high-voltage wiring insulation is
color coated orange.
A. Engine coolant reservoir cap
B. Engine oil filler cap
C. Engine oil dipstick
D. Air cleaner cover
E. Inverter system controllerF. Brake fluid reservoir cap
G. Power distribution box
H. Inverter system controller
coolant reservoir cap
I. Windshield washer fluid reservoir
cap
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ENGINE OIL DIPSTICK
A. MIN
B. MAX
ENGINE OIL CHECK
Note:Check the level before starting the engine.
Note:Make sure that the level is between the MIN and MAX marks.
1. Make sure that your vehicle is on level ground.
2. Turn the engine off and wait 10 minutes for the oil to drain into the
oil pan.
3. Remove the dipstick and wipe it with a clean, lint-free cloth. Replace
the dipstick and remove it again to check the oil level.
If the level is at the MIN mark, add oil immediately.
Adding Engine Oil
Note:Do not remove the filler cap when the engine is running.
Note:Do not add engine oil further than the MAX mark. Oil levels above
the MAX mark may cause engine damage.
Only use oils certified for gasoline engines by the
American Petroleum Institute (API). An oil with this
trademark symbol conforms to the current engine
and emission system protection standards and fuel
economy requirements of the International Lubricants
Specification Advisory Council (ILSAC), comprised of
U.S. and Japanese automobile manufacturers.
1. Remove the filler cap.
2. Add engine oil that meets Ford specifications. SeeCapacities and
Specificationsfor more information.
3. Replace the filler cap. Turn it until you feel a strong resistance.
AB
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Resetting the Oil Life Monitoring System
Note:Reset the oil life monitoring only after an oil change.
1. Turn the ignition key to the on position. Do not start the engine.
For vehicles with push-button start, press and hold the start button for
two seconds without pressing the brake pedal. Do not attempt to start
the engine.
2. Press both the accelerator and brake pedals at the same time.
3. Keep both pedals fully pressed.
4. After three seconds, theService: Oil reset in prog.message will be
displayed.
5. After 25 seconds, theService: Oil reset completemessage will be
displayed.
6. Release both the accelerator and brake pedals.
7. TheService: Oil reset completemessage will no longer be
displayed.
8. Rotate the key to the off position.
For vehicles with push-button start, press the start button to turn the
vehicle off completely.
Oil Maintenance Mode (If Equipped)
The oil maintenance mode is equipped on Energi models only. The oil
maintenance mode keeps the engine oil quality in good condition when
you drive the vehicle with limited engine use. If the vehicle is in oil
maintenance mode when you start the vehicle, a message will appear in
the instrument cluster. While the vehicle is in oil maintenance mode, the
vehicle will run the engine as necessary.
If you select the EV Now mode while the vehicle is in the oil
maintenance mode, EV Now mode will be suspended for as long
as you are in oil maintenance mode.
The oil maintenance mode will resume the next time you start the
vehicle. Changing the engine oil and resetting the oil life monitoring
system will suspend the oil maintenance mode.
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COOLANT
Engine Coolant and Inverter System Controller Coolant
Your vehicle is equipped with two separate cooling systems. One is for
cooling the engine and one is for cooling the inverter system controller
that is specific to the hybrid operating system. The two systems operate
similarly, with the inverter system controller cooling system generally
operating at a lower temperature and pressure.
Checking the Engine Coolant
When the engine is cold, check the concentration and level of the engine
coolant at the intervals listed in theScheduled Maintenance Information.
Note:Make sure that the level is between the MIN and MAX marks on
the engine coolant reservoir.
Note:Coolant expands when it is hot. The level may extend beyond the
MAX mark.
Note:If the level is at the MIN mark, below the MIN mark, or empty,
add prediluted coolant immediately. Refer toAdding Engine Coolantin
this chapter.
The coolant concentration should be maintained at 50%.
Note:For best results, coolant concentration should be tested with a
refractometer such as Rotunda tool ROB75240 available from your
dealer. Ford does not recommend the use of hydrometers or coolant test
strips for measuring coolant concentrations.
Note:Automotive fluids are not interchangeable; do not use engine
coolant/antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Checking the Inverter System Controller Coolant
When the engine is cold, check the concentration and level of the
inverter system controller coolant at the intervals listed in theScheduled
Maintenance Information.
Note:Make sure that the level is between the MIN and MAX marks on
the inverter system controller coolant reservoir.
Note:Coolant expands when it is hot. The level may extend beyond the
MAX mark.
Note:If the level is at the MIN mark, below the MIN mark, or empty,
add prediluted coolant immediately. Refer toAdding Inverter System
Controller Coolantin this chapter.
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The coolant concentration should be maintained at 50%.
Note:For best results, coolant concentration should be tested with a
refractometer such as Rotunda tool ROB75240 available from your
dealer. Ford does not recommend the use of hydrometers or coolant test
strips for measuring coolant concentrations.
Note:It is very important to use prediluted coolant meeting the Ford
specification in order to avoid plugging the small coolant passageways.
Use of concentrated coolant and water may cause coolant passageway
plugging and void the warranty. See the technical specifications chart in
theCapacities and Specificationschapter.
Note:Automotive fluids are not interchangeable; do not use
coolant/antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding Coolant
WARNING:Do not add engine coolant when the engine is hot.
Steam and scalding liquids released from a hot cooling system
can burn you badly. Also, you can be burned if you spill coolant on hot
engine parts.
WARNING:Do not put engine coolant in the windshield washer
fluid container. If sprayed on the windshield, engine coolant
could make it difficult to see through the windshield.
WARNING:To reduce the risk of personal injury, make sure the
engine is cool before unscrewing the coolant pressure relief cap.
The cooling system is under pressure; steam and hot liquid can come
out forcefully when the cap is loosened slightly.
WARNING:Do not add coolant further than the MAX mark.
Note:Do not use stop leak pellets or cooling system sealants/additives
as they can cause damage to the cooling and/or heating systems. This
damage would not be covered under your vehicle’s warranty.
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Note:During normal vehicle operation, the coolant may change color
from orange to pink or light red. As long as the coolant is clear and
uncontaminated, this color change does not indicate the coolant has
degraded nor does it require the coolant to be drained, the system
to be flushed, or the coolant to be replaced.
•DO NOT MIX different colors or types of coolant in your vehicle. Make
sure the correct coolant is used. Mixing of coolants may harm your
cooling system. The use of an improper coolant may harm engine,
inverter system controller, and cooling system components and may
void the warranty.
•
In case of emergency, a large amount of water without engine coolant
may be added to the engine cooling system only in order to reach a
vehicle service location. In this instance, the engine cooling system must
be drained, chemically cleaned with Motorcraft® Premium Cooling
System Flush, and refilled with prediluted engine coolant as soon as
possible. Water alone (without engine coolant) can cause engine damage
from corrosion, overheating, or freezing. DO NOT use this method for
the inverter system controller cooling system. The inverter system
controller cooling system operates close to ambient temperature, and is
susceptible to freezing in any subfreezing environment in the absence of
coolant.
•Do not use alcohol, methanol, brine or any engine coolants mixed with
alcohol or methanol antifreeze (coolant). Alcohol and other liquids can
cause engine damage from overheating or freezing.
•Do not add extra inhibitors or additives to the coolant. These can be
harmful and compromise the corrosion protection of the coolant.
Adding Engine Coolant
1. Remove the Easy Fuel funnel from the storage compartment. Refer to
Running Out of Fuelfor the location of the Easy Fuel funnel.
2. Unscrew the engine coolant reservoir cap slowly. Any pressure will
escape as you unscrew the cap.
3. Position the Easy Fuel funnel in the engine coolant reservoir opening.
Push the Easy Fuel funnel neck fully into the engine coolant reservoir,
past the vent tube, in order to avoid pouring the coolant into the vent
tube and spilling the coolant on the ground.
4. Add prediluted engine coolant to the engine coolant reservoir. Make
sure that the level is between the MIN and MAX marks on the engine
coolant reservoir. Use prediluted engine coolant meeting the Ford
specification. See the technical specifications chart in theCapacities
and Specificationschapter.
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5. Close the engine coolant reservoir cap.
6. Clean the Easy Fuel funnel.
7. Store the Easy Fuel funnel in the storage compartment.
Whenever you add engine coolant, check the coolant level in the engine
coolant reservoir the next few times you drive the vehicle. If necessary,
add enough prediluted engine coolant to bring the engine coolant level to
the proper level.
Adding Inverter System Controller Coolant
1. Open the inverter system controller coolant reservoir cap.
2. Use a funnel to add prediluted coolant to the inverter system
controller coolant reservoir. Make sure that the level is between the
MIN and MAX marks on the inverter system controller coolant reservoir.
Use prediluted coolant meeting the Ford specification. See the technical
specifications chart in theCapacities and Specificationschapter.
3. Close the inverter system controller coolant reservoir cap.
Whenever you add coolant, check the coolant level in the inverter system
controller coolant reservoir the next few times you drive the vehicle.
If necessary, add enough prediluted coolant to bring the inverter system
controller coolant level to the proper level.
Recycled Engine Coolant
Ford Motor Company does not recommend the use of recycled engine
coolant since a Ford-approved recycling process is not yet available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Severe Climates
If you drive in extremely cold climates:
•It may be necessary to have a Ford authorized dealer increase the
coolant concentration above 50%.
•A coolant concentration of 60% will provide improved freeze point
protection. Engine coolant concentrations above 60% will decrease
the overheat protection characteristics of the engine coolant and may
cause engine damage.
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If you drive in extremely hot climates:
•It may be necessary to have a Ford authorized dealer decrease the
coolant concentration to 40%.
•A coolant concentration of 40% will provide improved overheat
protection. Engine coolant concentrations below 40% will decrease the
corrosion/freeze protection characteristics of the engine coolant and
may cause engine damage.
Vehicles driven year-round in non-extreme climates should use
prediluted engine coolant for optimum cooling system and engine
protection.
What You Should Know About Fail-Safe Cooling
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The fail-safe distance depends on ambient temperatures, vehicle load and
terrain.
How Fail-Safe Cooling Works
If the engine begins to overheat, the engine coolant temperature gauge
will move to the red (hot) area and:
The coolant temperature warning light will illuminate.
The service engine soon indicator will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to increase.
Once the engine temperature cools, the engine can be restarted. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
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Owners Guide gf, 3rd Printing, January 2013
USA(fus)