AUX FORD E-150 2004 User Guide

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1—Powertrain Control Module (PCM)
diode
2—Alternative Fuel Control Module
(AFCM) diode (Natural gas
vehicle only)
3 10A* Daytime Running Lamps (DRL)
module, A/C clutch
4 20A* Natural Gas Vehicle (NGV) tank
solenoids (natural gas vehicle
only)
5 15A* Horn relay
6 2A* Brake pressure switch
7 60A** Ignition switch, Fuse panel,
Accessory delay
8 40A** Trailer battery charge relay
9 50A** Modified vehicle power
10 30A** Electric brake controller
11 60A** 4-Wheel Anti-lock Brake System
(4WABS)
12 60A** I/P fuses 29, 34, 35, 40 and 41
13 20A** Fuel pump relay
14 50A** Auxiliary blower relay
15 30A** Main light switch
16—Not used
17 50A** Blower motor relay (blower
motor)
18 60A** Engine compartment fuses 3, 5,
23 and 26, Instrument panel fuses
26 and 32, Diesel start relay
(Diesel engine only)
19 50A** IDM relay (Diesel engine only)
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
154
ProCarManuals.com

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
20 60A** Auxiliary battery relay (gasoline
engine only), PDB fuses 8 and 24
(Diesel engine only)
21 30A** PCM power relay, PDB fuse 27
22 60A** I/P fuses 4, 5, 10, 11, 16, 17, 22
and 23
23 10A* Alternator
24 20A* Trailer tow running lamps and
back-up lamp relays
25—Not used
26 20A* Trailer tow turn signals
27 10A* PCM
28—Not used
A—Fuel pump relay
B—Horn relay
C—Trailer back-up lamps relay
D—Trailer running lamps relay
E—Trailer battery charge relay
F—IDM relay (Diesel only)
G—PCM relay
H—Blower motor relay
J—Accessory delay relay
K—Start relay (Diesel only)
* Mini fuses ** Maxi fuses
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
155
ProCarManuals.com

OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and release the auxiliary latch that is
located in the center top of the grill.
3. Lift the hood and secure it with the prop rod.
HOOD
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
189
ProCarManuals.com

BATTERY
Your vehicle is equipped with a
Motorcraft maintenance-free battery
which normally does not require
additional water during its life of
service.
However, for severe usage or in high temperature climates and only for
frame mounted deep cycle auxiliary batteries, check the battery
electrolyte level. Note: This does not apply to production frame mounted
or underhood batteries. Refer to theScheduled Maintenance Guidefor
the service interval schedules.
Keep the electrolyte level in each cell up to the“level indicator”.
Do not overfill the battery cells.
If the electrolyte level in the battery is low, you can add plain tap water
to the battery, as long as you do not use hard water (water with a high
mineral or alkali content). If possible, however, try to only fill the battery
cells with distilled water. If the battery needs water often, have the
charging system checked.
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
Note: Electrical or electronic accessories or components added to
the vehicle by the dealer or the owner may adversely affect
battery performance and durability.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
194
ProCarManuals.com

MOTORCRAFT PART NUMBERS
Component14.6L V8 engine 5.4L V8 engine 6.8L V10
engine
Air filter element FA-1634 FA-1634 FA-1634
Battery
(standard)BXT-65-750 BXT-65-750 BXT-65-750
Battery
(auxiliary)BH-65DC BH-65DC BH-65DC
Fuel filter FG-872 FG-872 FG-872
Oil filter FL-820-S FL-820-S FL-820-S
PCV valve
2
Spark
plugs-platinum3
Automatic
transmission
filter
4
———
1Refer to thePower Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplementfor Motorcraft diesel engine service part numbers.
2The PCV valve is a critical emission component. It is one of the items
listed in theScheduled Maintenance Guideand is essential to the life
and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
232
ProCarManuals.com

Fluid Ford Part
NameApplication Capacity
Engine
coolant-gasoline
engine
1
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.6L V8 engine 23.7L (25.0
quarts)
1 row–22.6L
(23.8 quarts)
8
4.6L V8 engine
with aux rear
heat25.7L (27.2
quarts)
1 row–24.6L
(26.0 quarts)
8
5.4L V8 engine 27.4L (29.0
quarts)
1 row–26.3L
(27.8 quarts)
8
5.4L V8 engine
with aux rear
heat29.4L (31.0
quarts)
1 row–28.3L
(29.8 quarts)
8
6.8L V10 engine 29.0L (30.6
quarts)
1 row–27.9L
(29.4 quarts)
8
6.8L V10 engine
with aux rear
heat31.0L (32.8
quarts)
1 row–29.9L
(31.6 quarts)
8
Engine
coolant-diesel
engineRefer to thePower Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement.1
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL
range on
dipstick
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
234
ProCarManuals.com

A
Accessory delay ..........................70
Air bag supplemental
restraint system ..................96, 101
and child safety seats ..............98
description ........................96, 101
disposal ....................................100
driver air bag ............................98
indicator light .........................100
operation ...................................98
passenger air bag .....................98
Air cleaner filter .......216–217, 232
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................196
Anti-lock brake system
(see Brakes) ..............................120
Audio system
(see Radio) ................18, 20, 22, 25
Automatic transmission
driving an automatic
overdrive .........................124, 127
fluid, adding ............................213
fluid, checking ........................213
fluid, refill capacities ..............233
fluid, specification ..................241
Auxiliary power point .................69
Axle
lubricant specifications ..238, 241
refill capacities ........................233
traction lok ..............................122
B
Battery .......................................194
acid, treating emergencies .....194
jumping a disabled battery ....166
maintenance-free ....................194replacement, specifications ...232
servicing ..................................194
BeltMinder ...................................91
Brakes ........................................120
anti-lock ...................................120
anti-lock brake system
(ABS) warning light ...............120
fluid, checking and adding ....213
fluid, refill capacities ..............233
fluid, specifications .........238, 241
lubricant specifications ..238, 241
parking ....................................121
shift interlock ..........................123
Break-in period .............................5
Bulbs ............................................60
C
Calculating load ........................133
Capacities for refilling fluids ....233
Cell phone use ............................69
Child safety restraints ..............102
child safety belts ....................102
Child safety seats ......................104
in front seat ............................106
in rear seat ..............................106
tether anchorage hardware ...108
Cleaning your vehicle
engine compartment ..............183
exterior ....................................186
instrument panel ....................185
interior .....................................185
interior trim ............................185
plastic parts ............................184
safety belts ..............................185
washing ....................................182
waxing .....................................182
wheels ......................................183
wiper blades ............................184
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
251
ProCarManuals.com