FORD E-150 2005 Service Manual

HEADLAMP CONTROL
•The first position turns on the
parking, tail, license plate and
side marker lamps.
•The outer position turns on the
headlamps.
Battery saver
The battery saver can be set to turn off the courtesy lamps within 2 or
10 minutes if a door is left open and the key is not in the ignition.
Demand (manually switched on) interior lamps can be set to turn off
within 2 or 30 minutes after the key has been removed from the ignition.
Note:The vehicle is factory set at 2 minutes to turn off demand and
courtesy lamps. The vehicle will change to 10 minutes for courtesy lamps
and 30 minutes for demand interior lamps once the odometer reads over
50 miles.
To change the battery saver duration time, do the following:
1. Turn the key to the RUN position. Do not start the vehicle.
2. After the odometer is displayed, press and release the reset button 10
times within 60 seconds.
3. The words ’Battery Saver’ will be displayed.
4. Press the reset button to select/toggle between ’2 minutes’ or ’30
minutes’ duration.
5. Once your time choice is displayed, wait until the odometer is
displayed (approximately 30 seconds).
The battery saver feature will now work with the new time duration.
Note:Even when choosing the 30 minute time duration, the courtesy
lamps can only have a maximum on time of 10 minutes. Only demand
interior lamps will stay on for the entire 30 minute period.
2005 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
41
ProCarManuals.com

Daytime running lamps (DRL) (if equipped)
Turns the headlamps on with a reduced output.
To activate:
•the ignition must be in the ON position,
•the headlamp control is in the OFF or parking lamp position and
•the parking brake must be disengaged.
Always remember to turn on your headlamps at dusk or during
inclement weather. The Daytime Running Lamp (DRL) system
does not activate the tail lamps and generally may not provide
adequate lighting during these conditions. Failure to activate your
headlamps under these conditions may result in a collision.
High beams
Push the lever toward the
instrument panel to activate. Pull
the lever towards you to deactivate.
Flash to pass
Pull toward you slightly to activate
and release to deactivate.
2005 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
42
ProCarManuals.com

PANEL DIMMER CONTROL
To adjust the brightness of the
instrument panel, rotate the dimmer
control clockwise/counterclockwise
when the headlamp control is in the
parking lamp or low-beam position.
To turn on the interior lamps, rotate
the dimmer control fully
counterclockwise.
The dome lamp will not illuminate if the control switch is in the OFF
position.
HEADLAMP AIM ADJUSTMENT
The headlamps are designed to be mechanically aimed, but can also be
aimed visually by doing the following:
1. Park your vehicle on a level surface about 25 feet (7.6 meters) away
from a vertical plain surface (3). Check your headlamp alignment at
night or in a dark area so that you can see the headlamp beam pattern.
•(1) 8 feet (2.4 meters)
•(2) Center height of lamp to
ground
•(3) 25 feet (7.6 meters)
•(4) Horizontal reference line
•(5) Center of headlamps
•(6) Center line of the vehicle
2. The center of the headlamp is
marked either on the lens (a circle
or cross marker) or on the bulb shield, internal to the lamp (mark or
feature). Measure the height from the center of your headlamp to the
ground (2) and mark an 8 foot (2.4 meter) long horizontal line on the
wall or screen (1) at this height (masking tape works well).
2005 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
43
ProCarManuals.com

3. Turn on the low beam headlamps
and open the hood.
4. Locate the high intensity area of
the beam pattern and place the top
edge of the intensity zone even with
the horizontal reference line (4). If
the top edge of the high intensity
area is not even with the horizontal
line, follow the next step to adjust
it.
5.
•Aerodynamic:Locate the
vertical adjuster (2) for each
headlamp. Adjust the aim by
turning the adjuster control either
clockwise (to adjust up) or
counterclockwise (to adjust
down).
•Sealed beam:Locate the vertical
adjuster (1) for each headlamp.
Adjust the aim by turning the
adjuster control either clockwise
(to adjust up) or
counterclockwise (to adjust
down).
6. In addition to the horizontal line
marked in step 2, a pair of vertical
lines (5) must be marked at the
center line of the headlamps on the
wall or screen.
7. On the wall or screen, locate the high intensity area of the beam
pattern. The left edge of the high intensity area should be even with the
vertical line corresponding to the headlamp under adjustment. If the left
edge of the high intensity area is not even with the vertical line, follow
the next step to adjust it.
2005 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
44
ProCarManuals.com

8.
•Aerodynamic:Locate the horizontal adjuster (1) for each headlamp.
Turn it clockwise or counterclockwise, to place the left edge of the
high intensity area even with the vertical line corresponding to the
headlamp under adjustment.
•Sealed beam:Locate the horizontal adjuster (2) for each headlamp.
Turn it clockwise or counterclockwise, to place the left edge of the
high intensity area even with the vertical line corresponding to the
headlamp under adjustment.
TURN SIGNAL CONTROL
•Push down to activate the left
turn signal.
•Push up to activate the right turn
signal.
INTERIOR LAMPS
Cargo and dome lamps with rear headliner
Rear cargo lamps equipped with an
ON/OFF/DOOR control will light
when:
•doors are closed and the control
is in the ON position
•control is in the DOOR position
and any door is open
•headlamp control is rotated fully counterclockwise
When the control is in the OFF position, it will not illuminate when you
open the doors or fully rotate the headlamp control.
2005 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
45
ProCarManuals.com

Third row courtesy/reading/cargo lamps
The dome portion of the lamp, the
center light, can be turned on when
the headlamp control is rotated fully
counterclockwise or when any door
is opened.
With the ignition key in the ACC or ON position, the rear dome lamp can
be turned ON or OFF by sliding the control.
Front and rear courtesy/reading
lamps
The dome portion of the lamp, the
center light, can be turned on when
the headlamp control is rotated fully
counterclockwise or when any door
is opened.
The reading lamp portion, the two outer lights, can only be toggled on
and off at the lamp.
BULB REPLACEMENT
Headlamp Condensation
The headlamps are vented to equalize pressure. When moist air enters
the headlamp(s) through the vents, there is a possibility that
condensation can occur. This condensation is normal and will clear
within 45 minutes of headlamp operation.
Replacing exterior bulbs
Check the operation of all the bulbs frequently.
Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized “D.O.T.” for North America and an
“E” for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
2005 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
46
ProCarManuals.com

Function Number of
bulbsTrade number
Headlamps (sealed beam) 2 H5054
Headlamps (aerodynamic) 2 9007
Park lamp and turn signal (front) 2 4157K or 3157K
Back-up lamps 2 3156K or 3156
License plate lamp 1 168
Stop/tail/turn/side marker lamp 2 3457K or 3357K
High-mount brakelamp 2 912
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Map/reading lamp 2 211-2
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
Replacing headlamp bulbs (aerodynamic)
1. Make sure headlamp switch is in the OFF position and open the hood.
2. Push each clip tab toward the
engine compartment and lift upward
to the stop position, then remove
the headlamp assembly.
3. Disconnect the electrical
connector from the bulb by pulling
rearward.
2005 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
47
ProCarManuals.com

4. Remove the bulb retaining ring by
rotating it counterclockwise, and
slide the ring off the plastic base.
5. Pull the bulb straight out.
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
Note:If the bulb is accidentally touched, it should be cleaned with
alcohol before being used.
To install the new bulb, follow the removal procedures in reverse order.
Replacing headlamp bulbs (sealed beam)
1. Make sure headlamp switch is in the OFF position and open the hood.
2. Remove the two headlamp screws
and bezel from the headlamp
housing.
2005 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
48
ProCarManuals.com

3. Remove the four headlamp bulb
retaining screws and the retaining
ring.
4. Remove the headlamp.
5. Disconnect the electrical
connector from the bulb and remove
the bulb.
To install the new bulb, follow the removal procedures in reverse order.
Replacing front parking lamp/turn signal bulbs
1. Make sure the headlamp control is in the OFF position.
2. Remove two screws and pull lamp assembly away from the vehicle.
3. Rotate the bulb socket
counterclockwise and remove.
4. Carefully pull the bulb straight
out of the socket.
To complete installation, follow the
removal procedures in reverse order.
Replacing high-mount brakelamp bulbs
The interior cargo lamp (if equipped), on vehicles without a rear
headliner, will have to be removed from under the high-mount brakelamp
assembly located inside the vehicle. Then:
1. Remove the two screws from the
high-mount brakelamp assembly and
lift the lamp from the vehicle.
2. Remove the bulb socket from the
lamp assembly by turning
counterclockwise.
3. Carefully pull the bulb straight
out of the socket.
To install the new bulb, follow the removal procedure in reverse order.
2005 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
49
ProCarManuals.com

Replacing license plate lamp bulbs
1. Turn the headlamp switch to OFF
and then remove the two screws
and the license plate lamp assembly
from the rear door.
2. Remove bulb socket from lamp
assembly by turning
counterclockwise.
3. Pull the bulb out from socket and
push in the new bulb.
To install the new bulb, follow the removal procedures in reverse order.
Replacing tail lamp/turn/backup lamp bulbs
1. Turn the headlamp switch to the
OFF position and then remove the
four screws and the lamp assembly
from vehicle.
2. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
To install the lamp, follow the removal procedures in reverse order.
2005 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
50
ProCarManuals.com