light FORD E-150 2007 Repair Manual

coolant degas system with a pressurized cap, or if it is necessary to
remove the coolant pressure relief cap on the radiator of a vehicle with
an overflow system, follow these steps to add engine coolant.
To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
Add the proper mixture of coolant and water to the cooling system by
following these steps:
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (a translucent plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the “COLD FILL RANGE” or the “FULL COLD” level on
the reservoir. If you removed the radiator cap in an overflow system, fill
the radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. Cap must be tightly
installed to prevent coolant loss.
After any coolant has been added, check the coolant concentration (refer
toChecking engine coolant). If the concentration is not 50/50
(protection to –34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0 liter) of engine coolant per
month, have your authorized dealer check the engine cooling system.
Your cooling system may have a leak. Operating an engine with a low
level of coolant can result in engine overheating and possible engine
damage.
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•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The “CHECK GAGE” indicator
light will illuminate.
•The “CHECK GAGE” indicator light will flash when fail-safe cooling
mode has been activated.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
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If you do not use the proper fuel filler cap, excessive vacuum in
the fuel tank may damage the fuel system or cause the fuel cap
to disengage in a collision, which may result in possible personal injury.
Choosing the right fuel
Use only UNLEADED fuel or UNLEADED fuel blended with a maximum
of 10% ethanol. Your vehicle was not designed to run on E85 fuels that
are blended with a maximum of 85% ethanol. The use of leaded fuel is
prohibited by law and could damage your vehicle. Do not use fuel
containing methanol. It can damage critical fuel system components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based additives. Studies indicate that
these additives can cause your vehicle’s emission control system to
deteriorate more rapidly.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
“Regular” unleaded gasoline with
pump (R+M)/2 octane rating of 87.
We do not recommend the use of
gasolines labeled as “Regular” that
are sold with octane ratings of 86 or lower in high altitude areas.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your authorized dealer to
prevent any engine damage.
87(R+M)/2 METHOD
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Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems, try a different brand of unleaded gasoline. “Premium”
unleaded gasoline is not recommended for vehicles designed to use
“Regular” unleaded gasoline because it may cause these problems to
become more pronounced. If the problems persist, see your authorized
dealer.
Do not add aftermarket fuel additive products to your fuel tank. It
should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. These products have not been approved for your engine and
could cause damage to the fuel system. Repairs to correct the effects of
using an aftermarket product in your fuel may not be covered by your
warranty.
Many of the world’s automakers approved the World-Wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-Wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-Wide Fuel Charter.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality, per the recommendations in theChoosing the Right
Fuelsection.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
effect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine. On restarting, cranking time will take a few seconds longer
than normal.
•Normally, adding 1 gallon (3.8L) of fuel is enough to restart the
engine. If the vehicle is out of fuel and on a steep grade, more than 1
gallon (3.8L) may be required.
•The
indicator may come on. For more information on the “check
engine” or the “service engine soon” indicator, refer toWarning lights
and chimesin theInstrument Clusterchapter.
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•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toMaintenance product
specifications and capacitiesin this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
authorized dealer if the window sticker is not supplied with your vehicle.
The EPA window sticker should be your guide for the fuel economy
comparisons with other vehicles.
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It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of MPG (L/100 km)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
NOTE:Vehicles over 8,500 GVW (Gross Vehicle Weight) will not have
fuel economy information printed on the EPA window sticker.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed inscheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the
indicator, charging system warning light or the
temperature warning light, fluid leaks, strange odors, smoke or loss of
engine power could indicate that the emission control system is not
working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local Ford or Ford of Canada dealer. These quality
accessories have been specifically engineered to fulfill your automotive
needs; they are custom designed to complement the style and
aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessories found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessories. The accessories will be warranted for whichever provides
you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
Contact your dealer for details and a copy of the warranty.
The following is a list of several Genuine Ford Accessories. Not all
accessories are available for all models. For a complete listing of the
accessories that are available for your vehicle, please contact your dealer
or visit our online store at: www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Door edge guards
Front end covers
Headlamps, fog lights and Daytime Running Lamps (DRLs)
Running boards
Splash guards
Interior style
Electrochromatic compass/temperature interior mirrors
Floor mats
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A
Accessory delay ..........................49
AdvanceTrac ..............................148
Air cleaner filter ...............240–242
Airbag supplemental restraint
system ....................................78–79
and child safety seats ..............80
description ................................79
disposal ......................................82
driver airbag ..............................81
indicator light ...........................82
operation ...................................81
passenger airbag .......................81
passenger deactivation
switch ........................................83
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................218
Anti-lock brake system
(see Brakes) ..............................147
Audio system
(see Radio) ......................19, 21, 25
Automatic transmission
driving an automatic
overdrive .................155, 158, 160
fluid, adding ............................237
fluid, checking ........................237
fluid, refill capacities ..............244
fluid, specification ..................244
Auxiliary power point .................48
Axle
lubricant specifications ..........244
refill capacities ........................244
traction lok ..............................152
B
Battery .......................................216acid, treating emergencies .....216
battery saver .............................34
jumping a disabled battery ....188
maintenance-free ....................216
replacement, specifications ...242
servicing ..................................216
Belt-Minder
...............................74
Booster seats ...............................89
Brakes ........................................146
anti-lock ...................................147
anti-lock brake system (ABS)
warning light ...........................147
fluid, checking and adding ....237
fluid, refill capacities ..............244
fluid, specifications .................244
lubricant specifications ..........244
parking ....................................148
shift interlock ..........................154
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....244
Cell phone use ..............................9
Child safety restraints ................88
child safety belts ......................88
Child safety seats ........................92
in front seat ..............................93
in rear seat ................................93
tether anchorage hardware .....96
Child safety seats - booster
seats .............................................89
Cleaning your vehicle
engine compartment ..............204
exterior ....................................207
instrument panel ....................206
interior .....................................206
plastic parts ............................205
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Exhaust fumes ..........................146
F
Fail safe cooling ........................223
Fluid capacities .........................244
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................152
Fuel ............................................224
calculating fuel economy .......230
cap ...........................................227
capacity ...................................244
choosing the right fuel ...........228
comparisons with EPA fuel
economy estimates .................232
detergent in fuel .....................229
filling your vehicle with
fuel ...........................224, 227, 230
filter, specifications ........224, 242
fuel pump shut-off switch .....168
improving fuel economy ........230
octane rating ...................228, 250
quality ......................................229
running out of fuel .................229
safety information relating to
automotive fuels .....................224
Fuses ..................................170–171
G
Garage door opener ....................46
Gas cap (see Fuel cap) ............227
Gas mileage
(see Fuel economy) .................230
Gauges .........................................16
H
Hazard flashers .........................168Headlamps ...................................34
bulb specifications ....................39
daytime running lights .............35
flash to pass ..............................35
high beam
.................................35
replacing bulbs
.........................40
turning on and off
....................34
Heating
heater only system
.............31, 33
heating and air conditioning
system
.......................................32
Hood
..........................................210
I
Ignition
...............................143, 250
Illuminated visor mirror
.............45
Infant seats (see Safety seats)
..92
Inspection/maintenance (I/M)
testing
........................................235
Instrument panel
cleaning
...................................206
cluster
........................................12
lighting up panel and
interior
.......................................36
J
Jump-starting your vehicle
......188
K
Keyless entry system
autolock
.....................................55
Keys
.............................................55
positions of the ignition
.........143
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L
Lamps
bulb replacement
specifications chart ..................39
daytime running light ...............35
headlamps .................................34
headlamps, flash to pass ..........35
instrument panel, dimming .....36
interior lamps ...........................38
replacing bulbs .........................40
Lane change indicator
(see Turn signal) ........................38
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........147
Load limits .................................124
Loading instructions .................130
Locks ............................................55
autolock .....................................55
doors ..........................................55
Lubricant specifications ...........244
Lug nuts ....................................187
Lumbar support, seats ...............63
M
Mirrors
fold away ...................................51
side view mirrors (power) .......50
Motorcraft parts ........208, 224, 242
O
Octane rating ............................228
Oil (see Engine oil) ..................213
P
Parking brake ............................148Parts (see Motorcraft parts) ....242
Power distribution box
(see Fuses) ...............................174
Power door locks ........................55
Power mirrors .............................50
Power point .................................48
Power steering ..........................151
fluid, checking and adding ....236
fluid, refill capacity ................244
fluid, specifications .................244
Power Windows ...........................49
Preparing to drive your
vehicle ........................................152
R
Radio ................................19, 21, 25
Relays ................................170, 177
Remote entry system .................57
illuminated entry ......................61
locking/unlocking doors ...........58
panic alarm ...............................58
replacement/additional
transmitters ...............................60
replacing the batteries .............59
Reverse sensing system ...........163
Roadside assistance ..................166
S
Safety Belt Maintenance ............78
Safety belts (see Safety
restraints) ........................68, 70–72
Safety defects, reporting ..200–201
Safety restraints ..............68, 70–72
Belt-Minder
.............................74
extension assembly ..................77
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