manual transmission FORD E-150 2008 Owner's Guide
[x] Cancel search | Manufacturer: FORD, Model Year: 2008, Model line: E-150, Model: FORD E-150 2008Pages: 285, PDF Size: 2.81 MB
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DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about
30 minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
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Low fluid level
Do not drive the vehicle if the fluid level is at the bottom of the dipstick
and the ambient temperature is above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles
(30 km) of driving.
You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
ADD COLD HOT DO NOT ADD
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![FORD E-150 2008 Owners Guide The transmission fluid should be in this range if at normal operating
temperature (150°F-170°F [66°C-77°C]).
The transmission fluid should be in this range if at ambient temperature
(50°F-95°F [](/img/11/57763/w960_57763-265.png "FORD E-150 2008 Owners Guide The transmission fluid should be in this range if at normal operating
temperature (150°F-170°F [66°C-77°C]).
The transmission fluid should be in this range if at ambient temperature
(50°F-95°F [")
The transmission fluid should be in this range if at normal operating
temperature (150°F-170°F [66°C-77°C]).
The transmission fluid should be in this range if at ambient temperature
(50°F-95°F [10°C-35°C]).
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
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High fluid level
Fluid levels above the safe range may result in transmission failure.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick. Refer toMaintenance
product specifications and capacitiesin this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid should be removed by an authorized
dealer.
DON'T ADD IF IN CROSSHATCHED AREA CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
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An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Automatic transmission fluid filter
The Torqshift automatic
transmission is equipped with a
serviceable transmission fluid filter
located inside the transmission
bottom pan.
Refer toscheduled maintenance
informationfor service intervals for
automatic transmission fluid and
transmission filter.
For transmission filter maintenance,
see your authorized dealer.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
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MOTORCRAFT PART NUMBERS
Component14.6L V8 engine5.4L V8
engine6.8L V10
engine
Air filter element FA-1632 FA-1632 FA-1632
Battery- standard /
(auxiliary)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)
Fuel filter FG-872 FG-872 FG-872
Oil filter FL-820-S FL-820-S FL-820-S
PCV valve
2
Spark plugs3
Torqshift automatic
transmission
internal bottom–pan
filter
4
— FT-175 FT-175
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor Motorcraft diesel engine service
part numbers.
2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
4Also available with 6.0L and 6.4L Diesel engine/TorqShift transmission.
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Item Capacity Ford part nameFord part number /
Ford specification
Engine oil-diesel engineRefer to the6.0L and 6.4L Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement.
Power steering fluidKeep in FULL
range on dipstickMotorcraft MERCONVATFXT-5-QM /
MERCONV
Automatic transmission fluid
(4R75E)13.9 quarts
(13.1L)
3
Motorcraft MERCONV
AT F
4
XT-5-QM /
MERCONV
Automatic transmission fluid
TorqShift (5–speed)18.8 quarts
(17.7L)
3
Motorcraft MERCONSP
AT F
4
XT-6-QSP /
MERCONSP
Dana conventional and Limited Slip
axle fluid
M60 (M248)
E-350 with 4.10 axle ratio5.9 pints (2.8L)
5,7
SAE 75W-140 Synthetic Rear
Axle Lubricant
6
XY-75W140-QL /
WSL-M2C192-A
Dana Limited Slip Axle fluid
M60 (M248)
E250/E3505.9 pints (2.8L)
5,7
SAE 90 Hypoid Gear OilXY–90–GL /
ESW-M2C105-E Dana Limited Slip Axle fluid
M70FF (M267FF)
E-3506.6 pints (3.1L)
7
Dana Limited Slip Axle fluid
M70HD (M273HD)
E-4508.3 pints (3.9L)
7
Dana conventional axle fluid
M60 (M248)
E-250/3505.9 pints (2.8L)
7
SAE 80W-90 Premium Rear
Axle LubricantXY-80W90-QL /
WSP-M2C197-A Dana conventional axle fluid
M70FF (M267FF)
E-3506.6 pints (3.1L)
7
Dana conventional axle fluid
M70HD (M273HD)
E-4508.3 pints (3.9L)
7
Windshield washer fluid 4.2 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and extended
length vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)37.0 gallons
(140.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)37.0 gallons
(140.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)37.0 gallons
(140.0L)
8
Fuel tank–158 inch and 176 inch
wheelbase (E-Super Duty)55.0 gallons
(208.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford
specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if equipped with an
in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote filter assembly. The amount of
transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCONV should only use MERCONV fluid. Refer toscheduled
maintenance informationto determine the correct service interval. Use of any fluid other than the recommended
fluid may cause transmission damage.
Automatic transmissions that require MERCONSP should only use MERCONSP fluid. Use of a dual usage fluid in
an automatic transmission requiring MERCONSP may cause transmission damage. Refer toscheduled
maintenance informationto determine the correct service interval. Use of any fluid other than the recommended
fluid may cause transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These
lubricants do not need to be checked or changed unless a leak is suspected, service is required or the axle assembly
has been submerged in water. The axle lubricant should be changed any time the rear axle has been submerged in
water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Five-speed automatic TorqShift-diesel engine
with overdrive cancelB
Four-speed automatic overdrive (4R75E) Q
Five-speed automatic TorqShift-gasoline
engine with Tow/HaulT
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A
Accessory delay ..........................53
AdvanceTrac ..............................170
Air cleaner filter ...............268–270
Airbag supplemental restraint
system ..........................................87
and child safety seats ..............89
description ................................87
disposal ......................................91
driver airbag ..............................89
indicator light ...........................91
operation ...................................89
passenger airbag .......................89
passenger deactivation
switch ........................................92
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................243
Anti-lock brake system
(see Brakes) ......................167–168
Anti-theft system ........................66
arming the system ....................67
Audio system
(see Radio) ......................20, 22, 26
Automatic transmission
driving an automatic
overdrive .................178, 180, 183
fluid, adding ............................264
fluid, checking ........................264
fluid, refill capacities ..............271
fluid, specification ..................271
Auxiliary power point .................51
Axle
lubricant specifications ..........271
refill capacities ........................271
traction lok ..............................174
B
Battery .......................................240acid, treating emergencies .....240
battery saver .............................35
jumping a disabled battery ....210
maintenance-free ....................240
replacement, specifications ...270
servicing ..................................240
Belt-Minder...............................82
Booster seats ...............................98
Brakes ........................................167
anti-lock ...........................167–168
anti-lock brake system (ABS)
warning light ...........................168
fluid, checking and adding ....263
fluid, refill capacities ..............271
fluid, specifications .................271
lubricant specifications ..........271
parking ....................................168
shift interlock ..........................176
Bulbs ............................................41
C
Capacities for refilling fluids ....271
Cell phone use ..............................9
Changing a tire .........................200
Child safety restraints ................98
child safety belts ......................98
Child safety seats ......................101
in front seat ............................102
in rear seat ..............................102
tether anchorage hardware ...105
Child safety seats - booster
seats .............................................98
Cleaning your vehicle
engine compartment ..............228
exterior ....................................231
instrument panel ....................230
interior .....................................230
plastic parts ............................229
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