automatic transmission FORD E-250 2002 User Guide

1. Windshield washer fluid reservoir
2. Engine oil filler cap (except 4.2L
V6 engine)
3. Automatic transmission fluid
dipstick
4. Air filter assembly5. Engine oil dipstick
6. Engine oil filler cap (4.2L V6
engine only)
7. Power steering fluid reservoir
8. Brake fluid reservoir
9. Engine coolant reservoir
10. Battery
WINDSHIELD WASHER FLUID
Check the washer fluid whenever
you stop for fuel. The reservoir is
highlighted with a
symbol.
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification ESR-M17P5–A.
Refer toLubricant specifications
in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
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910
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Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
If you use a brake fluid that is not DOT 3, you will cause
permanent damage to your brakes.
Do not let the reservoir for the master cylinder run dry. This
may cause the brakes to fail.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to the scheduled maintenance guide for maintenance
intervals. If the original universal joints are replaced with universal joints
equipped with grease fittings, lubrication will also be necessary.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
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Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 250 ml (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
1. Disconnect the fresh air inlet tube
from the radiator support.
2. Loosen the clamp that secures
the two halves of the air filter
housing together.
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Fluid Ford Part
NameApplication Capacity
Transmission
fluid
6Motorcraft
MERCONV
AT FAutomatic
(4R70W)13.2L (13.9
quarts)7
Motorcraft
MERCONAT FAutomatic
(4R100 except
E-450)16.1L (17.0
quarts)7
Automatic
(4R100 E-450
and E-550)16.7L (17.7
quarts)7
Windshield
washer fluidMotorcraft
Ultra-Clear
Windshield
Washer
ConcentrateAll 4.0L (4.2
quarts)
1Add the coolant type originally equipped in your vehicle.
2If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118–A, for complete refill of 8.8 inch
and 9.75 inch Traction-Lok axles.
3Fill Dana rear axles to 6 mm to 19 mm (1/4 inch to 3/4 inch) below
bottom of fill hole.
4Visteon Traction-Lok axles require 118 ml (4 oz.) of Additive Friction
Modifier XL—3 or equivalent meeting Ford specification EST-M2C118–A.
Dana limited-slip axles (E250/350/450/550) require 237ml (8 oz.) of
Additive Friction Modifier C8AZ—19B546–A or equivalent meeting Ford
specification EST-M2C118-A.
5Optional fuel tank 208L (55 gallon).
6Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
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handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
7Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door weatherstrips Silicone
Lubricant
F7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
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Item Ford part
nameFord part
numberFord
specification
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS
-M97B51-A1
Engine oil-gasoline
engineMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Engine oil-diesel
engineRefer to the7.3 Liter Power Stroke Direct
Injection Turbo Diesel Owner’s Guide
Supplement.
Hinges, latches,
Striker plates, fuel
filler door hinge,
and seat tracksMotorcraft
Multi-Purpose
Grease
XG–4or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
(4R100)
1
Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
tranmission
(4R70W)
1
Motorcraft
MERCONVATFXT-5-QM MERCONV
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Item Ford part
nameFord part
numberFord
specification
Disc brake caliper
railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-4 ESE-M1C171-A
Parking brake
assembly
(E-450/550 Super
Duty)Motorcraft
MERCON
Automatic
Transmission
FluidXT-2-QDX MERCON
Visteon
conventional and
Traction-Lok axles
(E-150)
2
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192-A
Dana 9.75 inch
(M60–1U) 10.5 inch
(M70–2U)
(M70–1HD)
(E-250/350/450/550)
3
Motorcraft SAE
80W-90 Premium
Rear Axle
LubricantXY-80W90-QL WSP-M2C197-A
Windshield washer
fluidMotorcraft
Ultra-clear
Windshield
Washer
ConcentrateZC-18–A ESR-M17P5-A
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
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MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Visteon
Traction-Lok rear axles.
3Add 237 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Dana
Traction-Lok rear axles.
ENGINE DATA
Engine*4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Cubic inches 256 281 330 415
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order1-4-2-5-3-6 1-3-7-2-6-5
-4-81-3-7-2-6-5
-4-81-6-5-10-2-7
-3-8-4-9
Spark plug
gap1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS Coil on plug Coil on plug Coil on plug
Compression
ratio9.3:1 9.4:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine information.
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A
ABS (see Brakes) .....................141
Air bag supplemental restraint
system ................................119–120
and child safety seats ............121
description ..............................120
disposal ....................................124
driver air bag ..........................122
indicator light ...................12, 123
operation .................................122
passenger air bag ...................122
Air cleaner filter ...............229, 235
Air conditioning
manual heating and air
conditioning system .................71
Ambulance packages ....................6
Antifreeze (see Engine
coolant) .....................................209
Anti-lock brake system
(see Brakes) ..............................141
Audio system
(see Radio) ................17, 22, 28, 36
Automatic transmission
driving an automatic
overdrive .................................146
fluid, adding ............................227
fluid, checking ........................227
fluid, refill capacities ..............236
fluid, specification ..................243
Auxiliary power point .................86
Axle
lubricant specifications ..240, 243
refill capacities ........................236
traction lok ..............................143
B
Battery .......................................204acid, treating emergencies .....204
charging system warning
light ............................................12
disconnecting ..........................206
jumping a disabled battery ....175
maintenance-free ....................204
replacement, specifications ...235
servicing ..................................204
voltage gauge ............................15
BeltMinder .................................115
Brakes ........................................140
anti-lock ...................................141
anti-lock brake system (ABS)
warning light .....................12, 142
brake warning light ..................11
fluid, checking and adding ....226
fluid, refill capacities ..............236
fluid, specifications .........240, 243
lubricant specifications ..240, 243
shift interlock ..........................145
Break-in period .............................5
Bulbs ............................................79
C
Capacities for refilling fluids ....236
CD-6 disc .....................................36
CD-single premium .....................28
Changing a tire .........................168
Child safety restraints ..............125
child safety belts ....................125
Child safety seats ......................127
in front seat ............................129
in rear seat ..............................129
tether anchorage hardware ...131
Cleaning your vehicle
engine compartment ..............192
exterior ....................................195
instrument panel ....................194
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interior .....................................195
plastic parts ............................193
washing ....................................191
waxing .....................................191
wheels ......................................192
wiper blades ....................193–194
woodtone trim ........................195
Climate control (see Air
conditioning or Heating) ......70–71
Clock ..........................20, 25, 32, 40
Compass, electronic ....................94
calibration .................................95
set zone adjustment .................95
Console
overhead ....................................93
Controls
power seat ...............................102
Coolant
checking and adding ..............209
refill capacities ................213, 236
specifications ..................240, 243
Cruise control (see Speed
control) ........................................88
Customer Assistance ................158
Ford accessories for your
vehicle .............................195–196
Ford Extended Service
Plan ..........................................183
Getting assistance outside the
U.S. and Canada .....................187
Getting roadside assistance ...158
Getting the service you
need .........................................181
Ordering additional owner’s
literature .................................188
The Dispute Settlement
Board .......................................184
Utilizing the
Mediation/Arbitration
Program ...................................187D
Daytime running lamps
(see Lamps) ................................76
Dipstick
automatic transmission
fluid ..........................................227
engine oil .................................201
Doors
lubricant specifications ..........240
Driveline universal joint and
slip yoke ....................................227
Driving under special
conditions
through water .........................148
E
Emergencies, roadside
jump-starting ..........................175
Emission control system ..........223
Engine ................................243–244
check engine/service engine
soon light ..................................10
cleaning ...................................192
coolant .....................................209
diesel ...........................................6
fail-safe coolant ......................214
idle speed control ...................204
lubrication
specifications ..................240, 243
refill capacities ........................236
service points ..........................199
starting after a collision .........160
Engine block heater .................139
Engine oil ..................................201
checking and adding ..............201
dipstick ....................................201
filter, specifications ........203, 235
recommendations ...................203
Index
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