wheel FORD E-250 2004 Workshop Manual

Fluid Ford Part
NameApplication Capacity
Fuel tank N/A All regular and
extended length
vans and wagons132.4L (35.0
gallons)
138 inch
wheelbase
(except E-Super
Duty)140.0L (37.0
gallons)
158 inch
wheelbase
(except E-Super
Duty)140.0L (37.0
gallons)
5
176 inch
wheelbase
(except E-Super
Duty)140.0L (37.0
gallons)
158 inch and
176 inch
wheelbase
(E-Super Duty)208.0L (55 .0
gallons)
Transmission
fluid
6Motorcraft
MERCONV
AT FAutomatic
(4R70/75 E-W)13.2L (13.9
quarts)7
Motorcraft
MERCONAT FAutomatic
(4R100 except
E-450)16.1L (17.0
quarts)7
Automatic
(4R100 E-450)16.7L (17.7
quarts)7
Motorcraft
MERCONSP
AT FTorqShift
(5–speed)16.6L (17.5
quarts)7
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.0L (4.2
quarts)
1Add the coolant type originally equipped in your vehicle.2If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it
is considered lubricated for life. These lubricants do not need to be
2004 Econoline(eco)
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Maintenance and Specifications
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VEHICLE DIMENSIONS
Van/wagon models
E-150–Inches
(mm)E-250–Inches
(mm)E-350–
Inches
(mm)
(1) Overall height 80.7 (2050) 83.4 (2118) 84.1 (2136)
(2) Track front/rear 69.4 (1763)/
67.2(1707)69.4 (1763)/
66.6 (1692)69.4 (1763)/
66.4 (1687)
(3) Overall width
(excluding mirrors)79.3 (2014)
(4) Wheelbase 138.0 (3505)
(5) Overall length Regular van: 211.8. (5381)
Extended van: 231.8 (5889)
2004 Econoline(eco)
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Maintenance and Specifications
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Cutaway/commercial stripped chassis models
Body style
Dimension E-250–Inches
(mm)E-350–Inches
(mm)E-450
Super
Duty–
Inches
(mm)
(1) Overall height Refer to Body Builder for specifications.
(2) Track (Front /
Rear)69.4 (1763)/
66.6 (1692)Cutaway:
69.4 (1763)
SRW: 72.1
(1831)
DRW: 73.2
(1859)
Stripped
Chassis:
69.4 (1763)
SRW: 66.4
(1687)
DRW: 73.2
(1859)69.4 (1763)/
77.7 (1974)
(3) Overall width Refer to Body Builder for specifications.
(4) Wheelbase 124.0 (3150) 138.0 (3505)
158.0 (4013)
176.0 (4470)158.0
(4013)
176.0
(4470)
(5) Overall length Refer to Body Builder for specifications.
2004 Econoline(eco)
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Maintenance and Specifications
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Code Transmission Description
D Automatic 5–speed overdrive (5R44E)
R Automatic 5–speed overdrive (5R55S)
PASSENGER CAR APPLICATION:
Code Transmission/Transaxle Description
Front wheel drive manual transaxle
R5–speed overdrive (MTX75)
W5–speed overdrive (M5)
Front wheel drive automatic transaxle
A4–speed overdrive (4F27E)
E4–speed overdrive (4FE)
J3–speed (Mazda)
L4–speed overdrive (AX4S)
P4–speed overdrive (4F20E)
X4–speed overdrive (4F50N)
Y4–speed overdrive (CD4E)
Rear wheel drive manual transaxle
55–speed (Mazda M5)
Rear wheel drive automatic transmission
U4–speed overdrive (4R70W)
A5–speed overdrive (5R55N)
2004 Econoline(eco)
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USA English(fus)
Maintenance and Specifications
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Splash guards
Step bars
Tonneau covers
Truck caps
Wheels
Interior style
Cell phone holders
Consoles
Electrochromatic compass/temperature interior mirrors
Floor mats
Interior trim kits
Leather wrapped steering wheels
Scuff plates
Speed control
Lifestyle
Bedliners and bedmats
Bed tents
Bike racks
Cargo organization and management
Diamond plate accessories
Engine block heaters and blankets
Rear seat entertainment systems
Toolboxes
Towing mirrors
TracRac and accessories
Trailer hitches, wiring harnesses and accessories
Peace of mind
Airbag anti-theft locks
First aid and highway safety kits
Full vehicle covers
2004 Econoline(eco)
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USA English(fus)
Accessories
249
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A
Accessory delay ..........................70
Air bag supplemental
restraint system ..................96, 101
and child safety seats ..............98
description ........................96, 101
disposal ....................................100
driver air bag ............................98
indicator light .........................100
operation ...................................98
passenger air bag .....................98
Air cleaner filter .......216–217, 232
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................196
Anti-lock brake system
(see Brakes) ..............................120
Audio system
(see Radio) ................18, 20, 22, 25
Automatic transmission
driving an automatic
overdrive .........................124, 127
fluid, adding ............................213
fluid, checking ........................213
fluid, refill capacities ..............233
fluid, specification ..................241
Auxiliary power point .................69
Axle
lubricant specifications ..238, 241
refill capacities ........................233
traction lok ..............................122
B
Battery .......................................194
acid, treating emergencies .....194
jumping a disabled battery ....166
maintenance-free ....................194replacement, specifications ...232
servicing ..................................194
BeltMinder ...................................91
Brakes ........................................120
anti-lock ...................................120
anti-lock brake system
(ABS) warning light ...............120
fluid, checking and adding ....213
fluid, refill capacities ..............233
fluid, specifications .........238, 241
lubricant specifications ..238, 241
parking ....................................121
shift interlock ..........................123
Break-in period .............................5
Bulbs ............................................60
C
Calculating load ........................133
Capacities for refilling fluids ....233
Cell phone use ............................69
Child safety restraints ..............102
child safety belts ....................102
Child safety seats ......................104
in front seat ............................106
in rear seat ..............................106
tether anchorage hardware ...108
Cleaning your vehicle
engine compartment ..............183
exterior ....................................186
instrument panel ....................185
interior .....................................185
interior trim ............................185
plastic parts ............................184
safety belts ..............................185
washing ....................................182
waxing .....................................182
wheels ......................................183
wiper blades ............................184
2004 Econoline(eco)
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USA English(fus)
Index
Index
251
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refill capacities ........................233
specifications ..................238, 241
Exhaust fumes ..........................119
F
Fail safe cooling ........................201
Fluid capacities .........................233
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................122
Fuel ............................................202
calculating fuel economy .......206
cap ...........................................204
capacity ...................................233
choosing the right fuel ...........205
comparisons with EPA fuel
economy estimates .................209
detergent in fuel .....................206
filling your vehicle
with fuel ..................202, 204, 207
filter, specifications ........206, 232
fuel pump shut-off switch .....147
improving fuel economy ........206
octane rating ...........205, 241–242
quality ......................................205
running out of fuel .................206
safety information relating to
automotive fuels .....................202
Fuses ..........................................149
G
Garage door opener ....................66
Gas cap (see Fuel cap) ............204
Gas mileage
(see Fuel economy) .................206
Gauges .........................................15GAWR (Gross Axle Weight
Rating)
calculating ...............................133
GVWR (Gross Vehicle Weight
Rating)
calculating ...............................133
H
Hazard flashers .........................147
Headlamps ...................................55
bulb specifications ....................60
daytime running lights .............55
flash to pass ..............................56
high beam .................................56
replacing bulbs ...................61–62
turning on and off ....................55
Heating
heater only system .............52, 54
heating and air conditioning
system .......................................53
Hood ..........................................189
I
Ignition .......................116, 241–242
Infant seats
(see Safety seats) .....................104
Inspection/maintenance
(I/M) testing ..............................211
Instrument panel
cleaning ...................................185
cluster ........................................12
lighting up panel and
interior .......................................56
J
Jump-starting your vehicle ......166
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
253
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safety belt maintenance ...........95
warning light and chime ..........91
Safety seats for children ..........104
Seat belts
(see Safety restraints) ...............86
Seats ............................................80
child safety seats ....................104
front seats .................................80
Servicing your vehicle ..............188
Setting the clock
AM/FM stereo ...........................19
AM/FM/CD .................................23
AM/FM/In-dash 6 CD ................27
AM/FM/Tape ..............................20
Spare tire (see
Changing the Tire) ...................158
Spark plugs,
specifications .............232, 241–242
Special notice
ambulance conversions ..............8
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................238, 241
Speed control ..............................72
Starting your
vehicle ........................116–117, 119
jump starting ..........................166
Steering wheel
tilting .........................................66
T
Temperature control
(see Climate control) ...........52, 54
Tilt steering wheel ......................66
Tires ...................................217–219alignment ................................227
care ..........................................224
changing ..........................158–159
checking the pressure ............224
label .........................................224
replacing ..........................162, 230
rotating ....................................227
safety practices .......................230
sidewall information ...............220
snow tires and chains ............231
spare tire .................................157
terminology .............................219
tire grades ...............................218
treadwear ........................218, 229
Towing .......................................133
recreational towing .................145
trailer towing ..........................133
wrecker ....................................172
Traction-lok rear axle ...............122
Transmission .............................123
brake-shift interlock (BSI) ....123
fluid, checking and adding
(automatic) .............................213
fluid, refill capacities ..............233
lubricant specifications ..238, 241
Turn signal ..................................59
V
Vehicle dimensions ...................242
Vehicle Identification Number
(VIN) ..........................................245
Vehicle loading ..........................130
Ventilating your vehicle ...........119
W
Warning lights (see Lights) .......12
Washer fluid ..............................191
Water, Driving through .............129
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
255
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