maintenance FORD E-250 2007 Workshop Manual

Item Capacity Ford part nameFord part number /
Ford specification
Engine coolant 4.6L
engine23.8 quarts
(22.6L)
Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant 4.6L
engine with aux rear
heat26.0 quarts
(24.6L)
Engine coolant 5.4L
engine28.8 quarts
(27.2L)
Engine coolant 5.4L
engine with aux rear
heat30.8 quarts
(29.1L)
Engine coolant 6.8L
engine30.4 quarts
(28.8L)
Engine coolant 6.8L
engine with aux rear
heat32.6 quarts
(30.8L)
Engine coolant-diesel
engine
1
Refer to thePower Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplement.
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
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Item Capacity Ford part nameFord part number /
Ford specification
Engine oil-gasoline
engine6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20- LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark
Engine oil-diesel engineRefer to thePower Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplement.
Power steering fluidKeep in FULL
range on dipstickMotorcraft MERCON
V
AT FXT-5-QM /
MERCON
V
Automatic transmission
fluid (4R75E)13.9 quarts
(13.1L)
3
Motorcraft MERCON
V
AT F
4
XT-5-QM /
MERCON
V
Automatic transmission
fluid TorqShift
(5–speed)17.5 quarts
(16.6L)
3
Motorcraft MERCON
SP
AT F
4
XT-6-QSP /
MERCON
SP
Parking brake assembly
(E-450 Super Duty)—Motorcraft MERCON

AT FXT-2-QDX /
MERCON

Dana conventional and
Limited Slip axle fluid
M60 (M248)
E-350 w/ 4.10 axle ratio5.9 pints (2.8L)
5,7
SAE 75W-140 Synthetic
Rear Axle Lubricant
6
XY-75W140-QL /
WSL-M2C192-A
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Item Capacity Ford part nameFord part number /
Ford specification
Dana Limited Slip Axle
fluid
M60 (M248)
E250/E3505.9 pints (2.8L)
5,7
SAE 90 Hypoid Gear OilXY–90–GL /
ESW-M2C105-E Dana Limited Slip Axle
fluid
M70FF (M267FF)
E-3506.6 pints (3.1L)
7
Dana Limited Slip Axle
fluid
M70HD (M273HD)
E-4508.3 pints (3.9L)
7
Dana conventional axle
fluid
M60 (M248)
E-250/3505.9 pints (2.8L)
7
SAE 80W-90 Premium
Rear Axle LubricantXY-80W90-QL /
WSP-M2C197-A Dana conventional axle
fluid
M70FF (M267FF)
E-3506.6 pints (3.1L)
7
Dana conventional axle
fluid
M70HD (M273HD)
E-4508.3 pints (3.9L)
7
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Item Capacity Ford part nameFord part number /
Ford specification
Windshield washer fluid 4.2 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank–all regular
and extended length
vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch
wheelbase (except
E-Super Duty)37.0 gallons
(140.0L)
Fuel tank–158 inch
wheelbase (except
E-Super Duty)37.0 gallons
(140.0L)
8
Fuel tank–176 inch
wheelbase (except
E-Super Duty)37.0 gallons
(140.0L)
8
Fuel tank–158 inch and
176 inch wheelbase
(E-Super Duty)55.0 gallons
(208.0L)1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if
equipped with an in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote
filter assembly. The amount of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
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4Automatic transmissions that require MERCON
V should only use MERCON
V fluid or fluid that
is specified dual usage MERCON
/MERCON
V. Refer toscheduled maintenance informationto
determine the correct service interval. Use of any fluid other than the recommended fluid may
cause transmission damage.
Automatic transmissions that require MERCON
SP should only use MERCON
SP fluid. Use of a
dual usage fluid in an automatic transmission requiring MERCON
SP may cause transmission
damage. Refer toscheduled maintenance informationto determine the correct service interval.
Use of any fluid other than the recommended fluid may cause transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or
equivalent meeting Ford specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated
for life. These lubricants do not need to be checked or changed unless a leak is suspected, service
is required or the axle assembly has been submerged in water. The axle lubricant should be
changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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ENGINE DATA
Engine*4.6L V8 engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 281 330 415
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Ignition
systemCoil on plug Coil on plug Coil on plug
Spark plug
gap0.052–0.056 inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.4:1 9.0:1 9.0:1
*Refer to thePower Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplementfor diesel engine information.
Engine drivebelt routing
•4.6L V8 and 5.4L V8 Engines without A/C
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•4.6L V8 and 5.4L V8 Engines with A/C
•6.8L V10 Engine
VEHICLE IDENTIFICATION NUMBER
Complete Ford built vehicles
The vehicle identification number is attached to your vehicle in the
following places:
•The top of the instrument panel on the driver’s side.
•On the certification label. This
label is required by the National
Highway Traffic Safety
Administration and is made of
special material. If it is tampered
with, it will be destroyed or a
destruction pattern will appear.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
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TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
Five-speed automatic TorqShift-diesel engine
with overdrive cancelB
Four-speed automatic overdrive (4R75E) Q
Five-speed automatic TorqShift-gasoline
engine with Tow/HaulT
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A
Accessory delay ..........................49
AdvanceTrac ..............................148
Air cleaner filter ...............240–242
Airbag supplemental restraint
system ....................................78–79
and child safety seats ..............80
description ................................79
disposal ......................................82
driver airbag ..............................81
indicator light ...........................82
operation ...................................81
passenger airbag .......................81
passenger deactivation
switch ........................................83
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................218
Anti-lock brake system
(see Brakes) ..............................147
Audio system
(see Radio) ......................19, 21, 25
Automatic transmission
driving an automatic
overdrive .................155, 158, 160
fluid, adding ............................237
fluid, checking ........................237
fluid, refill capacities ..............244
fluid, specification ..................244
Auxiliary power point .................48
Axle
lubricant specifications ..........244
refill capacities ........................244
traction lok ..............................152
B
Battery .......................................216acid, treating emergencies .....216
battery saver .............................34
jumping a disabled battery ....188
maintenance-free ....................216
replacement, specifications ...242
servicing ..................................216
Belt-Minder
...............................74
Booster seats ...............................89
Brakes ........................................146
anti-lock ...................................147
anti-lock brake system (ABS)
warning light ...........................147
fluid, checking and adding ....237
fluid, refill capacities ..............244
fluid, specifications .................244
lubricant specifications ..........244
parking ....................................148
shift interlock ..........................154
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....244
Cell phone use ..............................9
Child safety restraints ................88
child safety belts ......................88
Child safety seats ........................92
in front seat ..............................93
in rear seat ................................93
tether anchorage hardware .....96
Child safety seats - booster
seats .............................................89
Cleaning your vehicle
engine compartment ..............204
exterior ....................................207
instrument panel ....................206
interior .....................................206
plastic parts ............................205
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
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Index
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