AUX FORD E-450 2004 User Guide

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
20 60A** Auxiliary battery relay (gasoline
engine only), PDB fuses 8 and 24
(Diesel engine only)
21 30A** PCM power relay, PDB fuse 27
22 60A** I/P fuses 4, 5, 10, 11, 16, 17, 22
and 23
23 10A* Alternator
24 20A* Trailer tow running lamps and
back-up lamp relays
25—Not used
26 20A* Trailer tow turn signals
27 10A* PCM
A—Fuel pump relay
B—Horn relay
C—Trailer back-up lamps relay
D—Trailer running lamps relay
E—Trailer battery charge relay
F—IDM relay (Diesel only)
G—PCM relay
H—Blower motor relay
J—Accessory delay relay
K—Start relay (Diesel only)
* Mini fuses ** Maxi fuses
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
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OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and release the auxiliary latch that is
located in the center top of the grill.
3. Lift the hood and secure it with the prop rod.
HOOD
2004 Econoline(eco)
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Maintenance and Specifications
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If the battery has been disconnected or a new battery has been installed,
the clock and radio settings must be reset once the battery is
reconnected.
•Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center
to find out more about recycling
automotive batteries.
Disconnecting dual batteries (if equipped)
The primary battery is located under the hood.
The auxiliary battery is located on the passenger side frame rail.
LEAD
RETURN
RECYCLE
2004 Econoline(eco)
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Maintenance and Specifications
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Gasoline engines
Disconnect:
1. Disconnect the primary battery
ground cable.
2. Disconnect the auxiliary battery
frame ground.
•Remove the ground bolt.
•Pull the cable away from the
frame and make sure that the
cable does not contact the frame.
Connect:
1. Reconnect the auxiliary battery
frame ground.
2004 Econoline(eco)
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USA English(fus)
Maintenance and Specifications
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MOTORCRAFT PART NUMBERS
Component14.6L V8 engine 5.4L V8 engine 6.8L V10
engine
Air filter element FA-1634 FA-1634 FA-1634
Battery
(standard)BXT-65-750 BXT-65-750 BXT-65-750
Battery
(auxiliary)BH-65DC BH-65DC BH-65DC
Fuel filter FG-872 FG-872 FG-872
Oil filter FL-820-S FL-820-S FL-820-S
PCV valve EV-270 EV-270 EV-270
Spark
plugs-platinum
2AGSF-32PM4AGSF-22W AGSF-22W
1Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2 and 3 have a“EGM”suffix. Cylinders
No. 4, 5 and 6 have a“EM”suffix. If a spark plug needs to be replaced,
use only spark plugs with the service part number suffix letterEEMas
shown on the engine decal.
4If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2, 3 and 4 have a“PG”suffix. Cylinders
No. 5, 6, 7 and 8 have a“P”suffix. If a spark plug needs to be replaced,
use only spark plugs with the service part number suffix letter as shown
on the engine decal.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
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REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
oil-gasoline
engine (includes
filter change)
9
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor Oil
(Canada)All 5.7L (6.0
quarts)
Engine oil-diesel
engine (includes
filter change)Refer to thePower Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement.
Engine
coolant-gasoline
engine
1
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)4.6L V8 engine 23.7L (25.0
quarts)
1 row–22.6L
(23.8 quarts)
8
4.6L V8 engine
with aux rear heat25.7L (27.2
quarts)
1 row–24.6L
(26.0 quarts)
8
5.4L V8 engine 27.4L (29.0
quarts)
1 row–26.3L
(27.8 quarts)
8
5.4L V8 engine
with aux rear heat29.4L (31.0
quarts)
1 row–28.3L
(29.8 quarts)
8
6.8L V10 engine 29.0L (30.6
quarts)
1 row–27.9L
(29.4 quarts)
8
6.8L V10 engine
with aux rear heat31.0L (32.8
quarts)
1 row–29.9L
(31.6 quarts)
8
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
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5Optional fuel tank 208L (55 gallon).
6Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
7Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
8If your vehicle is equipped with a single row radiator, there will be a
label on the top side of the radiator indicating“1 Row Radiator”.
9Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
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A
Accessory delay ..........................63
Air bag supplemental restraint
system ..........................................89
and child safety seats ..............91
description ................................89
disposal ......................................93
driver air bag ............................91
indicator light ...........................93
operation ...................................91
passenger air bag .....................91
Air cleaner filter .......202–203, 217
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................184
Anti-lock brake system
(see Brakes) ..............................112
Audio system
(see Radio) ................15, 17, 19, 22
Automatic transmission
driving an automatic
overdrive .................................116
fluid, adding ............................200
fluid, checking ........................200
fluid, refill capacities ..............218
fluid, specification ..................225
Auxiliary power point .................62
Axle
lubricant specifications ..222, 225
refill capacities ........................218
traction lok ..............................113
B
Battery .......................................178
acid, treating emergencies .....178
disconnecting ..........................180
jumping a disabled battery ....151maintenance-free ....................178
replacement, specifications ...217
servicing ..................................178
BeltMinder ...................................84
Brakes ........................................111
anti-lock ...................................112
anti-lock brake system (ABS)
warning light ...........................112
fluid, checking and adding ....200
fluid, refill capacities ..............218
fluid, specifications .........222, 225
lubricant specifications ..222, 225
parking ....................................112
shift interlock ..........................115
Break-in period .............................5
Bulbs ............................................53
C
Calculating load ........................123
Capacities for refilling fluids ....218
Cassette tape player ...................22
CD-single premium .....................15
Cell phone use ............................62
Child safety restraints ................94
child safety belts ......................94
Child safety seats ........................97
in front seat ..............................98
in rear seat ................................98
tether anchorage hardware ...101
Cleaning your vehicle
engine compartment ..............167
exterior ....................................170
instrument panel ....................169
interior .....................................169
interior trim ............................169
plastic parts ............................168
safety belts ..............................169
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
234
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