engine coolant FORD E-450 2007 User Guide

coolant degas system with a pressurized cap, or if it is necessary to
remove the coolant pressure relief cap on the radiator of a vehicle with
an overflow system, follow these steps to add engine coolant.
To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
Add the proper mixture of coolant and water to the cooling system by
following these steps:
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (a translucent plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the “COLD FILL RANGE” or the “FULL COLD” level on
the reservoir. If you removed the radiator cap in an overflow system, fill
the radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. Cap must be tightly
installed to prevent coolant loss.
After any coolant has been added, check the coolant concentration (refer
toChecking engine coolant). If the concentration is not 50/50
(protection to –34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0 liter) of engine coolant per
month, have your authorized dealer check the engine cooling system.
Your cooling system may have a leak. Operating an engine with a low
level of coolant can result in engine overheating and possible engine
damage.
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Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toMaintenance product specifications and capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this section.
Severe climates
If you drive in extremely cold climates (less than –34°F [–36°C ]):
•It may be necessary to increase the coolant concentration
above 50%.
•NEVER increase the coolant concentration above 60%.
•Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
•It is still necessary to maintain the coolant concentration
above 40%.
•NEVER decrease the coolant concentration below 40%.
•Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
•Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
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•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature gauge will move to the H (hot) area.
•TheCheck Engineindicator light will illuminate.
•The message center (if equipped) will display Coolant over
temperature.
•The
symbol will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down, causing steering and braking
effort to increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
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1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive vacuum in
the fuel tank may damage the fuel system or cause the fuel cap
to disengage in a collision, which may result in possible personal injury.
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POWER STEERING FLUID
Check the power steering fluid.
Refer toscheduled maintenance
informationfor the service interval
schedules.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
DONOTOVERFILLPOWERSTEERINGFLUID
MAX
MIN
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Brake fluidBetween MIN and
MAX on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1 or PM-1-C /
ESA-M6C25-A or
WSS-M6C62-A
Door weatherstrips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Engine coolant18.6 quarts
(17.6L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil 6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
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Item Capacity Ford part nameFord part number /
Ford specification
Power steering fluidFill to line on
reservoirMotorcraft MERCON
V
AT FXT-5-QM /
MERCON
V
Automatic transmission
fluid (4R75E)13.9 quarts
(13.2L)
3
Motorcraft MERCON
V
AT F
4
XT-5-QM /
MERCON
V
Rear axle fluid
5
5.0 pints (2.4L)
6,7
Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid (Police)
5
Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140- QL /
WSL-M2C192-A
Windshield washer fluidFill to line on
reservoirMotorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank19.0 gallons
(71.9L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range. Police or Handling Package refill
capacity- 12.8 quarts (12.1L).
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A
ABS (see Brakes) .....................172
Air cleaner filter ...............253–254
Air conditioning ..........................35
Air suspension ...........................176
description ..............................176
Airbag supplemental restraint
system ........................117–118, 127
and child safety seats ............120
description ......................118, 127
disposal ....................................129
driver airbag ....................120, 128
indicator light .................127, 129
operation .........................120, 128
passenger airbag .............120, 128
side airbag ...............................127
Antifreeze (see Engine
coolant) .....................................231
Anti-lock brake system (see
Brakes) ......................................172
Anti-theft system ..................92, 96
arming the system ....................96
disarming a triggered system ..97
Audio system
(see Radio) ................18, 20, 23, 28
Automatic transmission
driving an automatic
overdrive .................................179
fluid, adding ............................251
fluid, checking ........................251
fluid, refill capacities ..............256
fluid, specification ..................256
Auxiliary power point .................60
Axle
lubricant specifications ..........256
refill capacities ........................256
traction lok ..............................177B
Battery .......................................229
acid, treating emergencies .....229
jumping a disabled battery ....201
maintenance-free ....................229
replacement, specifications ...254
servicing ..................................229
Belt-Minder.............................113
Booster seats .............................130
Brakes ................................171–172
anti-lock ...................................172
anti-lock brake system (ABS)
warning light ...........................172
fluid, checking and adding ....251
fluid, refill capacities ..............256
fluid, specifications .................256
lubricant specifications ..........256
shift interlock ..................177–178
Bulbs ............................................42
C
Capacities for refilling fluids ....256
Cell phone use ..............................7
Changing a tire .........................194
Child safety restraints ..............130
child safety belts ....................130
Child safety seats ......................134
attaching with tether straps ..138
in front seat ............................135
in rear seat ..............................135
Child safety seats - booster
seats ...........................................130
Cleaning your vehicle
engine compartment ..............217
instrument panel ....................218
interior .....................................219
plastic parts ............................217
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washing ....................................215
waxing .....................................216
wheels ......................................216
wiper blades ............................218
Climate control (see Air
conditioning or Heating) ............35
Clock adjust
6-CD in dash .............................31
AM/FM .......................................19
AM/FM/CD .................................22
AM/FM/Tape/CD .......................26
Compass, electronic
set zone adjustment .................53
Console ........................................51
overhead ..............................51–52
Controls
power seat ...............................100
steering column ........................67
Coolant
checking and adding ..............231
refill capacities ................235, 256
specifications ..........................256
Cruise control (see Speed
control) ........................................64
Cupholder(s) .............................103
Customer Assistance ................183
Ford Extended Service
Plan ..........................................211
Getting assistance outside the
U.S. and Canada .....................212
Getting roadside assistance ...183
Getting the service you
need .........................................207
Ordering additional owner’s
literature .................................213
Utilizing the
Mediation/Arbitration
Program ...................................211D
Daytime running lamps
(see Lamps) ................................39
Defrost
rear window ..............................37
Dipstick
automatic transmission
fluid ..........................................251
engine oil .................................226
Driving under special
conditions ..................................182
through water .........................182
E
Electronic message center .........73
Emergencies, roadside
jump-starting ..........................201
Emission control system ..........247
Engine ........................................259
cleaning ...................................217
coolant .....................................231
fail-safe cooling .......................236
idle speed control ...................229
lubrication specifications .......256
refill capacities ........................256
service points ..........................224
starting after a collision .........185
Engine block heater .................171
Engine oil ..................................226
change oil soon warning,
message center .......................226
checking and adding ..............226
dipstick ....................................226
filter, specifications ........228, 254
recommendations ...................228
refill capacities ........................256
specifications ..........................256
Event data recording ....................6
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