brake FORD E-450 2008 Repair Manual

5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir. Refer toMaintenance product
specifications and capacitiesin this chapter for the proper fluid type.
BRAKE FLUID
•E-150/E-350 Single Rear Wheel
•E-350/E-450 Dual Rear Wheel
The fluid level will drop slowly as the brakes wear, and will rise when the
brake components are replaced. Fluid levels between the “MIN” and
“MAX” lines are within the normal operating range; there is no need to
add fluid. If the fluid levels are outside of the normal operating range the
performance of the system could be compromised; seek service from
your authorized dealer immediately.
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DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about
30 minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Brake fluidBetween MIN and
MAX on reservoirMotorcraft High Performance
DOT 3 Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A
Door weatherstrips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Hinges, latches, Striker plates, fuel
filler door hinge, and seat tracks—Motorcraft Multi-Purpose
GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft Penetrating and
Lock LubricantXL-1 /
None
Engine coolant 4.6L engine23.8 quarts
(22.6L)
Motorcraft Premium Gold
Engine Coolant with bittering
agent (yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant 4.6L engine with aux
rear heat26.0 quarts
(24.6L)
Engine coolant 5.4L engine28.8 quarts
(27.2L)
Engine coolant 5.4L engine with aux
rear heat30.8 quarts
(29.1L)
Engine coolant 6.8L engine30.4 quarts
(28.8L)
Engine coolant 6.8L engine with aux
rear heat32.6 quarts
(30.8L)
Engine coolant-diesel engine
1
Refer to the6.0L and 6.4L Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement.
Cooling system stop leak pellets —Motorcraft Cooling System
Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil 6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic Blend
Motor Oil (US)
Motorcraft SAE 5W-20 Super
Premium Motor Oil
(Canada)
2
XO-5W20-QSP (US)
CXO-5W20- LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark
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•On the certification label. This
label is required by the National
Highway Traffic Safety
Administration and is made of
special material. If it is tampered
with, it will be destroyed or a
destruction pattern will appear.
The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
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A
Accessory delay ..........................53
AdvanceTrac ..............................170
Air cleaner filter ...............268–270
Airbag supplemental restraint
system ..........................................87
and child safety seats ..............89
description ................................87
disposal ......................................91
driver airbag ..............................89
indicator light ...........................91
operation ...................................89
passenger airbag .......................89
passenger deactivation
switch ........................................92
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................243
Anti-lock brake system
(see Brakes) ......................167–168
Anti-theft system ........................66
arming the system ....................67
Audio system
(see Radio) ......................20, 22, 26
Automatic transmission
driving an automatic
overdrive .................178, 180, 183
fluid, adding ............................264
fluid, checking ........................264
fluid, refill capacities ..............271
fluid, specification ..................271
Auxiliary power point .................51
Axle
lubricant specifications ..........271
refill capacities ........................271
traction lok ..............................174
B
Battery .......................................240acid, treating emergencies .....240
battery saver .............................35
jumping a disabled battery ....210
maintenance-free ....................240
replacement, specifications ...270
servicing ..................................240
Belt-Minder
...............................82
Booster seats ...............................98
Brakes ........................................167
anti-lock ...........................167–168
anti-lock brake system (ABS)
warning light ...........................168
fluid, checking and adding ....263
fluid, refill capacities ..............271
fluid, specifications .................271
lubricant specifications ..........271
parking ....................................168
shift interlock ..........................176
Bulbs ............................................41
C
Capacities for refilling fluids ....271
Cell phone use ..............................9
Changing a tire .........................200
Child safety restraints ................98
child safety belts ......................98
Child safety seats ......................101
in front seat ............................102
in rear seat ..............................102
tether anchorage hardware ...105
Child safety seats - booster
seats .............................................98
Cleaning your vehicle
engine compartment ..............228
exterior ....................................231
instrument panel ....................230
interior .....................................230
plastic parts ............................229
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L
Lamps
bulb replacement
specifications chart ..................41
daytime running light ...............36
headlamps .................................35
headlamps, flash to pass ..........36
instrument panel, dimming .....37
interior lamps ...........................40
replacing bulbs .........................42
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........168
Load limits .................................145
Loading instructions .................151
Locks ............................................58
autolock .....................................58
doors ..........................................58
Lubricant specifications ...........271
Lug nuts ....................................209
Lumbar support, seats ...............71
M
Mirrors .........................................53
fold away ...................................54
side view mirrors (power) .......53
Motorcraft parts ........232, 249, 270
O
Octane rating ............................254
Oil (see Engine oil) ..................237
P
Parking brake ............................168
Parts (see Motorcraft parts) ....270Power distribution box
(see Fuses) ...............................196
Power door locks ........................58
Power mirrors .............................53
Power point .................................51
Power steering ..........................173
fluid, checking and adding ....262
fluid, refill capacity ................271
fluid, specifications .................271
Power Windows ...........................52
Preparing to drive your
vehicle ........................................174
R
Radio ................................20, 22, 26
Relays ................................192, 199
Remote entry system .................62
illuminated entry ......................66
locking/unlocking doors ..........58,
63–64
panic alarm ...............................64
replacement/additional
transmitters ...............................65
replacing the batteries .............64
Reverse sensing system ...........185
Roadside assistance ..................189
Roll stability control .................170
S
Safety Belt Maintenance ............86
Safety belts (see Safety
restraints) ..............................77–81
Safety defects, reporting ..224–225
Safety restraints ....................77–81
Belt-Minder
.............................82
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extension assembly ..................86
for adults .............................78–80
for children .........................97–98
safety belt maintenance ...........86
warning light and chime ..........82
Safety seats for children ..........101
Seats ............................................70
child safety seats ....................101
front seats .................................70
SecuriLock passive anti-theft
system ....................................66, 68
Servicing your vehicle ..............233
Setting the clock
AM/FM stereo ...........................21
AM/FM/In-dash 6 CD ..........24, 28
Spare tire
(see Changing the Tire) ...........203
Spark plugs,
specifications .....................270, 274
Special notice ................................8
ambulance conversions ..............8
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...................................271
Speed control ..............................54
Stability system .........................170
Starting a flex fuel vehicle .......164
Starting your vehicle ........162–164
jump starting ..........................210
Steering wheel
tilting .........................................48
T
Temperature control
(see Climate control) ...........32, 34Tilt steering wheel ......................48
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....133
Tires ...........................115–116, 200
alignment ................................125
care ..........................................121
changing ..................200, 203–205
checking the pressure ............120
inflating ...................................117
label .........................................132
replacing ..........................123, 205
rotating ....................................125
safety practices .......................124
sidewall information ...............127
snow tires and chains ............144
spare tire .........................201, 203
terminology .............................116
tire grades ...............................116
treadwear ........................115, 122
Towing .......................................151
recreational towing .................161
trailer towing ..........................151
wrecker ....................................216
Traction control ........................169
Traction-lok rear axle ...............174
Transmission .............................176
brake-shift interlock (BSI) ....176
fluid, checking and adding
(automatic) .............................264
fluid, refill capacities ..............271
lubricant specifications ..........271
Turn signal ..................................40
V
Vehicle Identification Number
(VIN) ..........................................275
Vehicle loading ..........................145
Ventilating your vehicle ...........165
2008 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Index
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