service FORD E-450 2008 Repair Manual

MOTORCRAFT PART NUMBERS
Component14.6L V8 engine5.4L V8
engine6.8L V10
engine
Air filter element FA-1632 FA-1632 FA-1632
Battery- standard /
(auxiliary)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)
Fuel filter FG-872 FG-872 FG-872
Oil filter FL-820-S FL-820-S FL-820-S
PCV valve
2
Spark plugs3
Torqshift automatic
transmission
internal bottom–pan
filter
4
— FT-175 FT-175
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor Motorcraft diesel engine service
part numbers.
2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
4Also available with 6.0L and 6.4L Diesel engine/TorqShift transmission.
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Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and extended
length vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)37.0 gallons
(140.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)37.0 gallons
(140.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)37.0 gallons
(140.0L)
8
Fuel tank–158 inch and 176 inch
wheelbase (E-Super Duty)55.0 gallons
(208.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford
specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if equipped with an
in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote filter assembly. The amount of
transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCON
V should only use MERCON
V fluid. Refer toscheduled
maintenance informationto determine the correct service interval. Use of any fluid other than the recommended
fluid may cause transmission damage.
Automatic transmissions that require MERCON
SP should only use MERCON
SP fluid. Use of a dual usage fluid in
an automatic transmission requiring MERCON
SP may cause transmission damage. Refer toscheduled
maintenance informationto determine the correct service interval. Use of any fluid other than the recommended
fluid may cause transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These
lubricants do not need to be checked or changed unless a leak is suspected, service is required or the axle assembly
has been submerged in water. The axle lubricant should be changed any time the rear axle has been submerged in
water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your authorized dealer for
specific weight information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems — such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use.
•To avoid interference with other vehicle functions, such as anti-lock
braking systems, amateur radio users who install radios and antennas
onto their vehicle should not locate the Amateur Radio Antennas in
the area of the driver’s side hood.
•Electrical or electronic accessories or components that are added to
the vehicle by the authorized dealer or the owner may adversely affect
battery performance and durability.
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Owners Guide (post-2002-fmt)
USA(fus)
Accessories
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safety belts ..............................230
washing ....................................226
waxing .....................................227
wheels ......................................227
wiper blades ............................229
Climate control (see Air
conditioning or Heating) ......32–34
Clock adjust
6-CD in dash .......................24, 28
AM/FM .......................................21
Compass, electronic ....................50
calibration .................................51
set zone adjustment .................50
Console
overhead ..............................48–49
Controls
power seat .................................71
Coolant
checking and adding ..............243
refill capacities ................247, 271
specifications ..........................271
Cruise control
(see Speed control) ....................54
Customer Assistance ................189
Ford Extended Service Plan...222
Getting assistance outside
the U.S. and Canada ..............223
Getting roadside assistance ...189
Getting the service you
need .........................................218
Ordering additional owner’s
literature .................................224
Utilizing the
Mediation/Arbitration
Program ...................................222
D
Daytime running lamps
(see Lamps) ................................36Dipstick
automatic transmission
fluid ..........................................264
engine oil .................................237
Driveline universal joint and
slip yoke ....................................264
Driving under special
conditions
through water .........................188
E
Emergencies, roadside
jump-starting ..........................210
Emergency Flashers .................190
Emission control system ..........259
Engine ........................................274
cleaning ...................................228
coolant .....................................243
diesel ...........................................7
fail-safe cooling .......................248
idle speed control ...................240
lubrication specifications .......271
refill capacities ........................271
service points ..........................235
starting after a collision .........191
Engine block heater .................165
Engine oil ..................................237
checking and adding ..............237
dipstick ....................................237
filter, specifications ........239, 270
recommendations ...................239
refill capacities ........................271
specifications ..........................271
Event data recording ....................6
Exhaust fumes ..........................165
F
Fail safe cooling ........................248
2008 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Index
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