check engine FORD E-450 2018 Service Manual

Ford Motor Company has recommended
maintenance intervals for various parts
and component systems based upon
engineering testing. Ford Motor Company
relies upon this testing to determine the
most appropriate mileage for replacement
of oils and fluids to protect your vehicle at
the lowest overall cost to you and
recommends against maintenance
schedules that deviate from the scheduled
maintenance information.
We strongly recommend the use of only
genuine Ford, Motorcraft or
Ford-authorized re-manufactured
replacement parts engineered for your
vehicle.
Additives and Chemicals
This owner's manual and the Ford
Workshop Manual list the recommended
additives and chemicals for your vehicle.
We do not recommend using chemicals or
additives not approved by us as part of
your vehicle
’s normal maintenance. Please
consult your warranty information. Oils, Fluids and Flushing
In many cases, fluid discoloration is a
normal operating characteristic and, by
itself, does not necessarily indicate a
concern or that the fluid needs to be
changed. However, a qualified expert, such
as the factory-trained technicians at your
dealership, should inspect discolored fluids
that also show signs of overheating or
foreign material contamination
immediately.
Make sure to change your vehicle
’s oils and
fluids at the specified intervals or in
conjunction with a repair. Flushing is a
viable way to change fluid for many vehicle
sub-systems during scheduled
maintenance. It is critical that systems are
flushed only with new fluid that is the same
as that required to fill and operate the
system or using a Ford-approved flushing
chemical.
Owner Checks and Services
Make sure you perform the following basic
maintenance checks and inspections every
month or at six-month intervals. Check every month
Engine oil level.
Function of all interior and exterior lights.
Tires (including spare) for wear and proper pressure. Windshield washer fluid level. Check every six months
Battery connections. Clean if necessary.
Body and door drain holes for obstructions. Clean if necessary. Cooling system fluid level and coolant strength.
Door weatherstrips for wear. Lubricate if necessary.
271
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Scheduled Maintenance

Check every six months
Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great. Multi-point inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure**
Exterior lamps and hazard warning system
operation
Windshield for cracks, chips or pits
Fluid levels *
; fill if necessary
Washer spray and wiper operation
For oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
** If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
272
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Scheduled Maintenance

Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
NORMAL SCHEDULED MAINTENANCE Maintenance
Change engine oil and filter.
Every
7,500 mi
(12,000 km) Rotate tires
1
, inspect tire wear and measure tread depth.
Inspect wheels and related components for abnormal noise, wear, looseness
or drag.
Perform multi-point inspection (recommended).
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Maintenance
Inspect automatic transmission fluid level. Consult dealer for requirements.
Every
15,000 mi
(24,000 km) Inspect brake pads, rotors, hoses and parking brake.
Inspect engine cooling system strength and hoses.
Inspect exhaust system and heat shields.
Inspect steering linkage, ball joints, suspension, tie-rod ends, driveshaft and
U-joints. Other Maintenance Items
Replace engine air filter.
Every 30,000 mi
(48,000 km)
Replace front wheel bearing grease and grease seal if non-
sealed bearings are used.
Every
60,000 mi
(96,000 km)
Replace spark plugs.
Every
97,500 mi
(157,000 km) Replace rear axle fluid. See Special Operating Condi-
tions Scheduled Maintenance (page 275).
273
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Scheduled Maintenance

Exceptions
There are several exceptions to the Normal
Schedule:
Axle(s) and transfer case (Four-wheel
drive vehicles) fluid changes or level
checks are not required unless a leak is
suspected or the assembly has been
submerged in water. Contact an authorized
dealer for service.
California fuel filter replacement: If you
register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
before the completion of your vehicle's
useful life. Ford Motor Company, however,
urges you to have all recommended
maintenance services performed at the
specified intervals and to record all vehicle
service.
Hot climate oil change intervals:
Vehicles operating in the Middle East,
North Africa, Sub-Saharan Africa or
locations with similar climates using an
American Petroleum Institute (API)
Certified for Gasoline Engines (Certification
mark) oil of SM or SN quality, the normal
oil change interval is 5,000 mi (8,000 km)
.
If the available API SM or SN oils are not
available, then the oil change interval is
3,000 mi (4,800 km)
.
Engine air filter replacement: The life of
the engine air filter is dependent on
exposure to dusty and dirty conditions.
Vehicles operated in these conditions
require frequent inspection and
replacement of the engine air filter.
SCHEDULED MAINTENANCE
RECORD 277
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Scheduled MaintenanceE146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp

Antenna Positions
Maximum output power Watt (Peak
RMS)
Frequency Band
MHz
1
50
1-30
2, 3
50
50-54
2, 3
50
68-88
2, 3
50
142-176
2, 3
50
380-512
2, 3
10
806-870
Note: After the installation of radio
frequency transmitters, check for
disturbances from and to all electrical
equipment in your vehicle, both in the
standby and transmit modes.
Check all electrical equipment:
• With the ignition ON.
• With the engine running.
• During a road test at various speeds.
Check that electromagnetic fields
generated inside your vehicle cabin by the
transmitter installed do not exceed
applicable human exposure requirements.
END USER LICENSE
AGREEMENT
SYNC End User License Agreement
(EULA)
• You have acquired a device ("DEVICE")
that includes software licensed by Ford
Motor Company and its affiliates
("FORD MOTOR COMPANY") from an
affiliate of Microsoft Corporation
("MS") . Those installed software
products of MS origin, as well as
associated media, printed materials, and "online" or electronic
documentation ("MS SOFTWARE")
are protected by international
intellectual property laws and treaties.
The MS SOFTWARE is licensed, not
sold. All rights reserved.
• The MS SOFTWARE may interface with
and/or communicate with, or may be
later upgraded to interface with and/or
communicate with additional software
and/or systems provided by FORD
MOTOR COMPANY. The additional
software and systems of FORD
MOTOR COMPANY origin, as well as
associated media, printed materials,
and "online" or electronic
documentation ("FORD SOFTWARE")
are protected by international
intellectual property laws and treaties.
The FORD SOFTWARE is licensed, not
sold. All rights reserved.
290
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Appendices

A
A/C
See: Climate Control.......................................... 64
About This Manual...........................................5
ABS See: Brakes............................................................. 90
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................. 90
Accessories....................................................265 Exterior Style....................................................... 265
Interior Style........................................................ 265
Peace of Mind..................................................... 265
Accessories See: Replacement Parts
Recommendation............................................ 10
Adjusting the Headlamps..........................153 Vertical Aim Adjustment Procedure............153
Adjusting the Steering Wheel....................45
Airbag Disposal...............................................36
Air Conditioning See: Climate Control.......................................... 64
Air Filter See: Changing the Engine Air Filter.............158
Appendices....................................................288
At a Glance........................................................14
Audible Warnings and Indicators.............55 Fail-Safe Cooling Warning Chime.................. 55
Headlamps On Warning Chime...................... 55
Key in Ignition Warning Chime........................ 55
Parking Brake On Warning Chime.................. 55
Shift to Park Warning Chime........................... 55
Audio System
...............................................209
General Information......................................... 209
Audio Unit - Vehicles With: AM/FM/CD/ SYNC..............................................................210
Audio Unit - Vehicles With: AM/FM.......212
Automatic Transmission
.............................86
Brake-Shift Interlock........................................... 87
If Your Vehicle Gets Stuck In Mud or Snow.................................................................... 88
Putting your vehicle in or out of gear:...........86
Automatic Transmission Fluid Check.............................................................146
Automatic Transmission Fluid Filter...........149
Checking Automatic Transmission Fluid..................................................................... 147Auxiliary Power Points
...................................71
110 Volt AC Power Point...................................... 71
12 Volt DC Power Point........................................ 71
Locations.................................................................. 71
Auxiliary Switches
.......................................266
B
Battery See: Changing the 12V Battery....................... 151
Bonnet Lock See: Opening and Closing the Hood...........139
Booster Seats
..................................................20
Types of Booster Seats....................................... 21
Brake Fluid Check.........................................149
Brakes................................................................90 General Information........................................... 90
Breaking-In.......................................................114
Bulb Specification Chart...........................156
C
California Proposition 65...............................9
Capacities and Specifications - 6.2L
.................................................................199
Alternative Engine Oil for Extremely Cold
Climates........................................................... 203
Specifications..................................................... 200
Capacities and Specifications - 6.8L
................................................................203
Alternative Engine Oil for Extremely Cold
Climates........................................................... 208
Specifications..................................................... 205
Capacities and Specifications.................194
Car Wash See: Cleaning the Exterior............................... 159
Catalytic Converter........................................83 On-Board Diagnostics (OBD-II)..................... 84
Readiness for Inspection and Maintenance (I/M) Testing..................................................... 84
Changing a Bulb............................................154 Lamp Assembly Condensation..................... 154
Replacing Brake/Tail/Turn/Reverse Lamp Bulbs (Cut-Away Only)............................... 156
Replacing Front Parking Lamp and Direction Indicator Bulbs................................................ 155
Replacing Headlamp Bulbs............................ 155
Replacing Side Marker Bulbs......................... 156
313
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Index

Changing a Fuse............................................137
Fuses........................................................................\
137
Changing a Road Wheel............................189 Dissimilar Spare Wheel and Tire Assembly
Information...................................................... 189
Tire Change Procedure.................................... 190
Changing the 12V Battery...........................151 Dual Batteries....................................................... 152
Reconnecting the Battery................................. 151
Changing the Engine Air Filter.................158
Changing the Wiper Blades
......................152
Checking the Wiper Blades.......................152
Child Restraint and Seatbelt Maintenance.................................................28
Child Restraint Positioning
..........................22
Child Safety.......................................................15
General Information............................................. 15
Cleaning Products
........................................159
Materials................................................................ 159
Cleaning the Engine......................................161
Cleaning the Exterior...................................159 Cleaning the Headlamps................................ 160
Exterior Chrome Parts...................................... 160
Exterior Plastic Parts......................................... 160
Stripes or Graphics............................................ 160
Underbody............................................................ 160
Under Hood.......................................................... 160
Cleaning the Instrument Panel and Instrument Cluster Lens
..........................162
Cleaning the Interior....................................162
Cleaning the Wheels
...................................163
Cleaning the Windows and Wiper Blades.............................................................161
Climate Control
..............................................64
Coolant Check See: Engine Coolant Check............................. 142
Crash Sensors and Airbag Indicator........36
Cruise Control
..................................................45
Principle of Operation........................................ 95
Cruise control See: Using Cruise Control................................. 95
Customer Assistance..................................122
D
Data Recording
..................................................7
Event Data Recording........................................... 8
Service Data Recording......................................... 7Daytime Running Lamps............................48
Digital Radio
...................................................213
HD Radio Reception and Station
Troubleshooting............................................. 214
Direction Indicators.......................................48
Doors and Locks.............................................40
Driver and Passenger Airbags.....................31 Children and Airbags........................................... 35
Passenger Airbag On and Off Switch ...........31
Proper Driver and Front Passenger Seating Adjustment........................................................ 35
Driving Aids
......................................................96
Driving Hints....................................................114
Driving Through Water
.................................115
DRL See: Daytime Running Lamps......................... 48
E
Economical Driving.......................................114
Electromagnetic Compatibility
..............288
Emission Law...................................................82
Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance...........83
Tampering With a Noise Control System................................................................ 82
End User License Agreement.................290 SYNC End User License Agreement
(EULA)............................................................. 290
Engine Block Heater......................................75 Using the Engine Block Heater........................ 75
Engine Coolant Check
.................................142
Adding Coolant.................................................... 143
Coolant Change.................................................. 145
Engine Coolant Temperature Management
................................................... 146
Fail-Safe Cooling................................................ 145
Recycled Coolant............................................... 144
Severe Climates.................................................. 144
Engine Emission Control.............................82
Engine Immobilizer See: Passive Anti-Theft System..................... 43
Engine Oil Check............................................141 Adding Engine Oil................................................ 141
Engine Oil Dipstick
........................................141
Engine Specifications - 6.2L.....................194 Drivebelt Routing................................................ 194
314
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Index

Engine Specifications - 6.8L....................194
Drivebelt Routing................................................ 195
Environment......................................................13
Essential Towing Checks...........................107
Before Towing a Trailer....................................... 111
Hitches................................................................... 108
Launching or Retrieving a Boat or Personal Watercraft (PWC).......................................... 112
Safety Chains...................................................... 108
Trailer Brakes....................................................... 108
Trailer Lamps.......................................................... 111
Trailer Towing Connector................................. 107
When Towing a Trailer........................................ 112
Event Data Recording See: Data Recording............................................... 7
Exterior Mirrors................................................49 Fold-Away Exterior Mirrors............................... 49
Power Exterior Mirrors........................................ 49
Telescoping Mirrors ............................................ 50
F
Fastening the Seatbelts..............................26 Seatbelt Locking Modes.................................... 26
Using Seatbelts During Pregnancy................26
Flat Tire See: Changing a Road Wheel........................ 189
Floor Mats
.........................................................115
Ford Credit...........................................................9
US Only....................................................................... 9
Ford Protect..................................................268 Ford Protect Extended Service Plan
(CANADA ONLY).......................................... 269
Ford Protect Extended Service Plans (U.S. Only).................................................................. 268
Fuel and Refueling.........................................76
Fuel Consumption
.........................................80
Fuel Economy....................................................... 80
Fuel Quality - E85
..........................................76
Choosing the Right Fuel - Flex Fuel
Vehicles............................................................... 76
Switching Between E85 and Gasoline.........77
Fuel Quality - Gasoline.................................78 Choosing the Right Fuel..................................... 78
Fuel Shutoff
.....................................................118
Fuses.................................................................129
Fuse Specification Chart...........................129 Passenger Compartment Fuse Panel.........134 Power Distribution Box.....................................
129
G
Gauges................................................................51 Battery Voltage Gauge....................................... 52
Engine Coolant Temperature Gauge............52
Fuel Gauge............................................................... 51
Information Display............................................. 52
Gearbox See: Transmission............................................... 86
General Information on Radio Frequencies....................................................37
General Maintenance Information........270 Multi-point Inspection...................................... 272
Owner Checks and Services........................... 271
Protecting Your Investment........................... 270
Why Maintain Your Vehicle?.......................... 270
Why Maintain Your Vehicle at Your Dealership?..................................................... 270
Getting Assistance Outside the U.S. and Canada..........................................................125
Getting the Services You Need................122 Away From Home............................................... 122
H
Handbrake See: Parking Brake................................................ 91
Hazard Flashers
.............................................118
Headlamp Adjusting See: Adjusting the Headlamps...................... 153
Headlamp Removal See: Removing a Headlamp........................... 154
Headrest See: Head Restraints.......................................... 68
Head Restraints
..............................................68
Heating See: Climate Control.......................................... 64
Hints on Controlling the Interior Climate
............................................................65
Defogging the Side Windows in Cold
Weather.............................................................. 66
General Hints......................................................... 65
Quickly Cooling the Interior.............................. 66
Quickly Heating the Interior............................. 66
Recommended Settings for Cooling............66
Recommended Settings for Heating...........66
315
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Index

N
Normal Scheduled Maintenance...........273
O
Oil Change Indicator Reset.......................142
Resetting the Oil Life Monitoring
System............................................................... 142
Oil Check See: Engine Oil Check........................................ 141
Opening and Closing the Hood...............139
Ordering Additional Owner's Literature.......................................................126
Obtaining a French Owner ’s Manual...........127
P
Parking Aids.....................................................93
Parking Brake....................................................91
Passive Anti-Theft System.........................43 SecuriLock®........................................................... 43
PATS See: Passive Anti-Theft System..................... 43
Perchlorate..........................................................9
Power Door Locks See: Locking and Unlocking............................. 40
Power Seats
.....................................................69
Recline Adjustment............................................. 70
Power Steering Fluid Check
.....................150
Power Windows.............................................49
Accessory Delay................................................... 49
One-Touch Down................................................. 49
Protecting the Environment
........................13
Puncture See: Changing a Road Wheel........................ 189
R
Rear Axle...........................................................89
Rear Passenger Climate Controls
............66
Rear View Camera.........................................93 Using the Rear View Camera System..........93
Rear View Camera See: Rear View Camera..................................... 93
Recommended Towing Weights............103 Calculating the Maximum Loaded Trailer
Weight for Your Vehicle............................... 106Reduced Engine Performance..................114
Refueling............................................................79
Fuel Filler Cap........................................................ 79
Remote Control
...............................................37
Car Finder................................................................ 39
Changing the Remote Control Battery........38
Reprogramming the Remote Control...........38
Sounding the Panic Alarm................................ 39
Removing a Headlamp...............................154
Repairing Minor Paint Damage...............163
Replacement Parts Recommendation........................................10
Collision Repairs.................................................... 10
Scheduled Maintenance and Mechanical Repairs................................................................. 10
Warranty on Replacement Parts.................... 10
Replacing a Lost Key or Remote Control............................................................39
Reporting Safety Defects (Canada Only)...............................................................127
Reporting Safety Defects (U.S. Only)...............................................................127
Roadside Assistance
....................................117
Vehicles Sold in Canada: Getting Roadside
Assistance......................................................... 118
Vehicles Sold in Canada: Roadside Assistance Program Coverage.................. 118
Vehicles Sold in Canada: Using Roadside Assistance......................................................... 118
Vehicles Sold in the United States: Getting Roadside Assistance...................................... 117
Vehicles Sold in the United States: Using Roadside Assistance...................................... 117
Roadside Emergencies
................................117
Running-In See: Breaking-In................................................... 114
Running Out of Fuel......................................78 Filling a Portable Fuel Container.................... 79
S
Safety Precautions
........................................76
Satellite Radio...............................................216
Satellite Radio Electronic Serial Number
(ESN).................................................................. 217
Satellite Radio Reception Factors................216
SiriusXM Satellite Radio Service................... 216
Troubleshooting................................................... 217
317
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Index

U
Under Hood Overview................................139
USB Port..........................................................218
Using Cruise Control.....................................95 Switching Cruise Control Off........................... 95
Switching Cruise Control On............................ 95
Using Snow Chains......................................185
Using SYNC™ With Your Media Player............................................................246
Accessing Your Play Menu............................... 251
Connecting Your Digital Media Player to the USB Port.......................................................... 246
Media Menu Features...................................... 249
Media Voice Commands................................ 248
System Settings................................................. 253
What's Playing?................................................. 248
Using SYNC™ With Your Phone............224 Accessing Features Through the Phone
Menu.................................................................. 228
Accessing Your Phone Settings.................... 233
Making a Call........................................................ 227
Pairing Subsequent Cell Phones.................225
Pairing Your Cell Phone for the First Time ........................................................................\
......224
Phone Options during an Active Call..........227
Phone Voice Commands................................ 225
Receiving Calls.................................................... 227
System Settings................................................. 234
Text Messaging.................................................... 231
Using Traction Control
.................................92
Switching the System Off ................................ 92
System Indicator Lights and Messages............................................................ 92
Using Voice Recognition.............................221 Initiating a Voice Session................................. 221
System Interaction and Feedback..............222
Utilizing the Mediation/Arbitration Program (Canada Only)
.........................125
V
Vehicle Care
....................................................159
General Information.......................................... 159
Vehicle Certification Label........................198
Vehicle Identification Number.................197
Vehicle Storage
.............................................164
Battery.................................................................... 164Body........................................................................\
164
Brakes..................................................................... 165
Cooling system.................................................... 164
Engine..................................................................... 164
Fuel system.......................................................... 164
General................................................................... 164
Miscellaneous...................................................... 165
Removing Vehicle From Storage.................. 165
Tires........................................................................\
. 165
Ventilation See: Climate Control.......................................... 64
VIN See: Vehicle Identification Number.............197
Voice Control
...................................................45
W
Warning Lamps and Indicators
.................52
Airbag Warning Lamp......................................... 53
Anti-Lock Brake System Warning Lamp.................................................................... 53
Anti-Theft System............................................... 53
Battery...................................................................... 53
Brake System Warning Lamp.......................... 53
Check Fuel Cap..................................................... 53
Cruise Control Indicator..................................... 53
Direction Indicator................................................ 53
Engine Coolant Temperature Warning Lamp.................................................................... 53
Engine Oil................................................................ 54
Fasten Seatbelt Warning Lamp...................... 54
Headlamp High Beam Indicator..................... 54
Low Fuel Level Warning Lamp........................ 54
Low Tire Pressure Warning Lamp.................. 54
Powertrain Malfunction/Electronic Throttle Control................................................................. 54
Service Engine Soon........................................... 54
Tow Haul Indicator............................................... 55
Traction Control System................................... 54
Traction Control System Off............................ 55
Washer Fluid Check.....................................150
Washers See: Cleaning the Exterior............................... 159
See: Wipers and Washers................................. 46
Waxing...............................................................161
Wheel Nuts See: Changing a Road Wheel........................ 189
319
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Index