warning FORD E SERIES 1996 4.G Owners Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 1996, Model line: E SERIES, Model: FORD E SERIES 1996 4.GPages: 388, PDF Size: 3.16 MB
Page 321 of 388
![FORD E SERIES 1996 4.G Owners Manual 323 %
*
[SV33651( ALL)02/95]
Checking the Automatic Transmission
Fluid
*
[SV33701( ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature
150ÊF-170ÊF (66Ê FORD E SERIES 1996 4.G Owners Manual 323 %
*
[SV33651( ALL)02/95]
Checking the Automatic Transmission
Fluid
*
[SV33701( ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature
150ÊF-170ÊF (66Ê](/img/11/4788/w960_4788-320.png)
323 %
*
[SV33651( ALL)02/95]
Checking the Automatic Transmission
Fluid
*
[SV33701( ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature
150ÊF-170ÊF (66ÊC-77ÊC),after approximately 20
miles (30 km) of driving. However, if necessary,
you can check the fluid level without having to
drive 20 miles (30 km) to obtain a normal
operating temperature if outside temperatures
are above50ÊF (10ÊC).
*
[SV33801( ALL)01/95]
NOTE: If the vehicle has been operated for an
extended period at high speeds or in
city traffic during hot weather, or
pulling a trailer, the vehicle should be
turned off for about 30 minutes to
allow the fluid to cool before checking.
*
[SV33910( ALL)06/95]
With the vehicle on a level surface, start the
engine and move the transmission shift selector
through all of the gear ranges allowing sufficient
time for each position to engage. Securely latch
the transmission shift selector in the P (Park)
position, fully set the parking brake and leave
the engine running.
*
[SV33930( ALL)10/89]
RWARNING
Your vehicle should not be driven if the
fluid level is below the bottom hole on
the dipstick and outside temperatures are
above50ÊF (10ÊC).
*
[SV33940( ALL)02/95]
Wipe off the dipstick cap, pull the dipstick out
and wipe the indicator end clean. Put the
dipstick back into the filler tube and make sure
it is fully seated. Pull the dipstick out and read
the fluid level.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996
Page 324 of 388
![FORD E SERIES 1996 4.G Owners Manual 326 %
*
[SV35800( ALL)03/91]
Driveline Universal Joint and
Slip Yoke
*
[SV36000(BEF )06/93]
The universal joints that come standard with
your vehicle do not require lubrication. If your
original equip FORD E SERIES 1996 4.G Owners Manual 326 %
*
[SV35800( ALL)03/91]
Driveline Universal Joint and
Slip Yoke
*
[SV36000(BEF )06/93]
The universal joints that come standard with
your vehicle do not require lubrication. If your
original equip](/img/11/4788/w960_4788-323.png)
326 %
*
[SV35800( ALL)03/91]
Driveline Universal Joint and
Slip Yoke
*
[SV36000(BEF )06/93]
The universal joints that come standard with
your vehicle do not require lubrication. If your
original equipment universal joints are replaced
with universal joints equipped with grease
fittings, lubrication will be necessary at the
intervals shown in theMaintenance Schedule and
Recordbooklet.
*
[SV36300( ALL)03/95]
Brake Fluid
*
[SV36350( ALL)05/90]
Your vehicle is equipped with a brake fluid level
indicator in the master cylinder which lights the
BRAKE warning light on the instrument panel
when the brake fluid level is low.
*
[SV36400( ALL)04/95]
Under normal circumstances, your vehicle
should not use up brake fluid rapidly. However,
expect the level of the brake fluid to slowly fall
as you put more mileage on your vehicle and
the brake lining wears.
*
[SV36500( ALL)10/89]
Check the brake fluid at least once a year. You
can do this by looking at the fluid level in the
plastic reservoir on the master cylinder. The
fluid level should be at or near the MAX mark.
*
[SV36550( ALL)05/95]
RWARNING
Brake fluid is toxic.
*
[SV36560( ALL)06/95]
If brake fluid contacts eyes, flush eyes with
running water for 15 minutes. Get medical
attention if irritation persists. If taken internally,
drink water and induce vomiting. Get medical
attention immediately.
%*
[SV36600( ALL)02/95]
If the fluid is low, carefully clean and remove
the filler cap from the reservoir. Fill the
reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-19542-AA
or DOT 3 equivalent fluid meeting Ford
specification ESA-M6C25-A.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996
Page 325 of 388
![FORD E SERIES 1996 4.G Owners Manual 327
*
[SV36850( ALL)12/91]
NOTE: If brake fluid is spilled on painted
surfaces, it must be flushed and wiped
away immediately. Brake fluid may
dissolve the paint finish on your
vehicle.
*
[SV36900( AL FORD E SERIES 1996 4.G Owners Manual 327
*
[SV36850( ALL)12/91]
NOTE: If brake fluid is spilled on painted
surfaces, it must be flushed and wiped
away immediately. Brake fluid may
dissolve the paint finish on your
vehicle.
*
[SV36900( AL](/img/11/4788/w960_4788-324.png)
327
*
[SV36850( ALL)12/91]
NOTE: If brake fluid is spilled on painted
surfaces, it must be flushed and wiped
away immediately. Brake fluid may
dissolve the paint finish on your
vehicle.
*
[SV36900( ALL)01/95]
RWARNING
If you use a brake fluid that is not DOT
3, you will cause permanent damage to
your brakes.
*
[SV37000( ALL)01/95]
Do not fill the reservoir above the MAX line.
*
[SV37100( ALL)01/95]
If you find that the fluid level is excessively low
Ð below the seam or ridge on the outside of the
plastic reservoir Ð have the brake system
inspected.
*
[SV37200( ALL)01/95]
RWARNING
Do not let the reservoir for the master
cylinder run dry. This may cause the
brakes to fail.
*
[SV37400(BEF )01/89]
quarter page art:0020381-A
Brake master cylinder
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996
Page 334 of 388
![FORD E SERIES 1996 4.G Owners Manual 336 [SV41300( ALL)06/95]Power Distribution Box
*
[SV41400( ALL)10/92]
The high current fuses contained in the Power
Distribution Box protect your vehicles main
electrical systems from overloads; thes FORD E SERIES 1996 4.G Owners Manual 336 [SV41300( ALL)06/95]Power Distribution Box
*
[SV41400( ALL)10/92]
The high current fuses contained in the Power
Distribution Box protect your vehicles main
electrical systems from overloads; thes](/img/11/4788/w960_4788-333.png)
336 [SV41300( ALL)06/95]Power Distribution Box
*
[SV41400( ALL)10/92]
The high current fuses contained in the Power
Distribution Box protect your vehicle's main
electrical systems from overloads; these fuses
provide the connection between the battery and
your vehicle's electrical systems.
*
[SV41500( ALL)10/92]
The high current fuses are coded as follows: 30
amp -light green, 40 amp - orange, 50 amp - red,
60 amp -blue.
*
[SV41600( ALL)05/95]
RWARNING
Always disconnect the battery before
servicing high current fuses.
*
[SV41620( ALL)05/95]
Ford recommends that high current fuses be
replaced by a qualified technician.
*
[SV41700( ALL)03/93]
RWARNING
Always replace the cover to the Power
Distribution Box before reconnecting the
battery or refilling fluid reservoirs.
*
[SV41800( ALL)04/95]
A blown high current fuse may be replaced but
will continue to blow until the cause of the
overload condition is corrected.
*
[SV41900( ALL)05/95]
RWARNING
Always replace a fuse with one that has
the specified amperage rating. Using a
fuse with a higher amperage rating can
cause severe wire damage and could start
a fire.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996
Page 337 of 388
![FORD E SERIES 1996 4.G Owners Manual 339
*
[SV43600( ALL)06/95]
4. Replace the fuse with one that has the right
amperage rating (see previous chart).
*
[SV43700( ALL)05/95]
RWARNING
Always replace a fuse with one that has
the specified a FORD E SERIES 1996 4.G Owners Manual 339
*
[SV43600( ALL)06/95]
4. Replace the fuse with one that has the right
amperage rating (see previous chart).
*
[SV43700( ALL)05/95]
RWARNING
Always replace a fuse with one that has
the specified a](/img/11/4788/w960_4788-336.png)
339
*
[SV43600( ALL)06/95]
4. Replace the fuse with one that has the right
amperage rating (see previous chart).
*
[SV43700( ALL)05/95]
RWARNING
Always replace a fuse with one that has
the specified amperage rating. Using a
fuse with a higher amperage rating can
cause severe wire damage and could start
a fire.
*
[SV43800( ALL)06/95]
5. Put the fuse panel cover back on.
*
[SV44000( ALL)05/93]
Even after you replace a fuse, it will continue to
blow if you do not find what caused the
overload. If the fuse continues to blow, have
your electrical system checked.
%*
[SV44100( ALL)03/95]
Circuit Breakers
*
[SV44200(BEF )06/95]
If you need to check a circuit breaker on the
fuse panel, seeChecking and replacing fusesto
find out how to locate the fuse panel. Otherwise,
locate the circuit breaker according to the
instructions on the charts given earlier in this
chapter.
*
[SV44300( ALL)02/95]
Since you need diagnostic equipment to check
whether a circuit breaker works and such
equipment comes with instructions, we do not
discuss how to check circuit breakers.
*
[SV44400( ALL)10/92]
However, you should know that the circuit
breakers will reset themselves and allow the
electrical parts to work again once the overload
on the circuit is removed. If the circuit breakers
continue to cut off electricity, have your vehicle's
electrical system checked.
*
[SV44500( ALL)06/95]
If you replace a circuit breaker, use one with the
same amperage rating. To remove a circuit
breaker mounted in the fuse panel, grip it with
your finger and thumb and pull it straight out
of its socket.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996
Page 339 of 388
![FORD E SERIES 1996 4.G Owners Manual 341
*
[SV45800(BEF )03/95]
Headlamp Bulb
[SV45850( E )12/91]
Hi series (Aerodynamic)
*
[SV45900(BEF )01/95]
The headlamps on your vehicle use replaceable
bulbs. When the lamp burns out, simply replace FORD E SERIES 1996 4.G Owners Manual 341
*
[SV45800(BEF )03/95]
Headlamp Bulb
[SV45850( E )12/91]
Hi series (Aerodynamic)
*
[SV45900(BEF )01/95]
The headlamps on your vehicle use replaceable
bulbs. When the lamp burns out, simply replace](/img/11/4788/w960_4788-338.png)
341
*
[SV45800(BEF )03/95]
Headlamp Bulb
[SV45850( E )12/91]
Hi series (Aerodynamic)
*
[SV45900(BEF )01/95]
The headlamps on your vehicle use replaceable
bulbs. When the lamp burns out, simply replace
the bulb, rather than the whole lamp.
*
[SV46000(BEF )05/95]
RWARNING
Handle a halogen headlamp bulb carefully
and keep out of children's reach. Grasp
the bulb only by its plastic base and do
not touch the glass. The oil from your
hand could cause the bulb to break the
next time the headlamps are operated.
*
[SV46050(BEF )12/91]
NOTE: If the bulb is accidently touched, it
should be cleaned with rubbing
alcohol before being used.
*
[SV46100(BEF )01/95]
Do not remove the burned-out bulb unless you
can immediately replace it with a new one. If a
bulb is removed for an extended period of time,
contaminants may enter the headlamp housing
and affect its performance.
*
[SV46200(BEF )03/91]
one third page art:0020406-B
Parts of a headlamp
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996
Page 344 of 388
![FORD E SERIES 1996 4.G Owners Manual 346 [SV47950( E )05/91]
six pica chart:0020500-F
*
[SV48400( E )10/90]
Rear lighting wire functions
[SV48500( E )12/91]
twelve pica chart:0020416-B*
[SV48600( ALL)03/95]
Emission Control System
*
[SV4 FORD E SERIES 1996 4.G Owners Manual 346 [SV47950( E )05/91]
six pica chart:0020500-F
*
[SV48400( E )10/90]
Rear lighting wire functions
[SV48500( E )12/91]
twelve pica chart:0020416-B*
[SV48600( ALL)03/95]
Emission Control System
*
[SV4](/img/11/4788/w960_4788-343.png)
346 [SV47950( E )05/91]
six pica chart:0020500-F
*
[SV48400( E )10/90]
Rear lighting wire functions
[SV48500( E )12/91]
twelve pica chart:0020416-B*
[SV48600( ALL)03/95]
Emission Control System
*
[SV48700(BEF )05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requirements.
*
[SV48725( ALL)06/95]
RWARNING
Exhaust leaks may result in the entry of
harmful and potentially lethal fumes into
the passenger compartment. Under
extreme conditions excessive exhaust
temperatures could damage the fuel
system, the interior floor covering, or
other vehicle components, possibly
causing a fire.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996
Page 345 of 388
![FORD E SERIES 1996 4.G Owners Manual 347
*
[SV48800(BEF )05/95]
To make sure that the catalytic converter and the
other emission control parts continue to work
properly:
*
[SV48900( ALL)01/95]
q
Use only unleaded fuel.
*
[SV49000( ALL)01 FORD E SERIES 1996 4.G Owners Manual 347
*
[SV48800(BEF )05/95]
To make sure that the catalytic converter and the
other emission control parts continue to work
properly:
*
[SV48900( ALL)01/95]
q
Use only unleaded fuel.
*
[SV49000( ALL)01](/img/11/4788/w960_4788-344.png)
347
*
[SV48800(BEF )05/95]
To make sure that the catalytic converter and the
other emission control parts continue to work
properly:
*
[SV48900( ALL)01/95]
q
Use only unleaded fuel.
*
[SV49000( ALL)01/95]
q
Avoid running out of fuel.
*
[SV49100( ALL)01/95]
q
Do not turn off the ignition while your
vehicle is moving, especially at high speeds.
*
[SV49200( ALL)03/95]
q
Have the services listed in theMaintenance
Schedule and Recordbooklet performed
according to the specified schedule. The
scheduled maintenance services are required
because they are considered essential to the
life and performance of your vehicle and to
its emissions system.
*
[SV49250( ALL)03/95]
In general, maintenance, replacement, or service
of the emissions control devices or systems in
your new Ford Motor Company vehicle or
engine may be performed at your expense by
any automotive repair establishment or
individual using automotive parts equivalent to
those which your vehicle or engine was
originally equipped.
*
[SV49300( ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[SV49400(BEF )05/95]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996
Page 346 of 388
![FORD E SERIES 1996 4.G Owners Manual 348
*
[SV49450( ALL)05/95]
If other than Ford or Motorcraft or Ford
authorized remanufactured parts are used for
maintenance, replacement, or for the service of
components affecting emissions control, FORD E SERIES 1996 4.G Owners Manual 348
*
[SV49450( ALL)05/95]
If other than Ford or Motorcraft or Ford
authorized remanufactured parts are used for
maintenance, replacement, or for the service of
components affecting emissions control,](/img/11/4788/w960_4788-345.png)
348
*
[SV49450( ALL)05/95]
If other than Ford or Motorcraft or Ford
authorized remanufactured parts are used for
maintenance, replacement, or for the service of
components affecting emissions control, the
owner should be assured that such parts are
warranted by their manufacturer to be
equivalent to genuine Ford Motor Company
parts in performance and durability. Please
consult your warranty information booklet for
complete warranty information.
*
[SV49500(BEF )05/95]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
*
[SV49600( ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[SV49700( ALL)01/95]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[SV49900( ALL)01/95]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[SV50000( ALL)05/95]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996
Page 362 of 388
![FORD E SERIES 1996 4.G Owners Manual 369 [QI02500( E )05/95]
full page art:0021505-B
Warning label locations
File:15ltqie.ex
Update:Wed Apr 17 08:37:06 1996 FORD E SERIES 1996 4.G Owners Manual 369 [QI02500( E )05/95]
full page art:0021505-B
Warning label locations
File:15ltqie.ex
Update:Wed Apr 17 08:37:06 1996](/img/11/4788/w960_4788-361.png)
369 [QI02500( E )05/95]
full page art:0021505-B
Warning label locations
File:15ltqie.ex
Update:Wed Apr 17 08:37:06 1996