check engine light FORD E SERIES 1996 4.G User Guide

279
Servicing Your Econoline
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[SV00300( ALL)03/95]
Service Made Easy
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[SV00400(BEF )01/95]
Ford has two goals for servicing your vehicle.
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[SV00500(BEF )01/95]
1. When we can, we design parts that do not
need to be serviced.
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[SV00600(BEF )01/95]
2. We want to make servicing your vehicle as
easy as possible. To help you:
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[SV00700(BEF )01/95]
q
We highlight do-it-yourself items in yellow in
the engine compartment so that you can find
them easily.
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[SV00800(BEF )01/95]
q
When possible, we design parts Ð such as
the headlamp bulbs Ð that can be replaced
without tools.
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[SV00900(BEF )05/94]
q
We give you a Maintenance Schedule that
makes tracking routine service for your
vehicle easy. The maintenance schedule is
located in theMaintenance Schedule and Record
booklet.
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[SV01000( ALL)01/95]
This chapter tells you about the basic parts that
you need to check and service regularly.
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[SV01100( ALL)02/95]
If your vehicle needs professional servicing, your
dealership can provide the parts and service
required. Check yourWarranty Information Booklet
to find out which parts and services are covered.
Also see theCustomer Assistancechapter of this
Owner Guide.
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[SV01300( ALL)03/95]
Ford Motor Company recommends that the
Owner Maintenance Checks listed in the
Maintenance Schedule and Recordbooklet be
performed for the proper operation of your
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298
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[SV13730( EF )01/93]
For vehicles with 4.9L, 5.0L or 7.5L engines
[SV13740( ALL)04/95]
Engine oils with anSAE 10W-30viscosity are
PREFERREDfor your vehicle which provide the
best engine protection for all climates down to
-5ÊF (-20ÊC). SAE5W-30 enigne oils may also be
used down to-15ÊF (-25ÊC).
[SV13745( ALL)02/95]
Synthetic engine oils which are CERTIFIED and
of the preferred viscosity may be used in your
engine. The engine oil and oil filter must still be
changed according to the maintenance schedule.
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[SV13775( ALL)01/95]
Checking and Adding Engine Oil
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[SV13800( ALL)03/95]
Since the proper amount of engine oil is
important for safe engine operation, check the oil
using the dipstick each time you put fuel in
your vehicle. Remember the engine must be off,
the oil must be warm and the vehicle must be
parked on level ground.
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[SV13900( ALL)03/95]
Checking the engine oil level:
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[SV14000( ALL)02/95]
1. Turn the engine off after it has warmed up
and allow a few minutes for the engine oil
to drain back into the oil pan.
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[SV14075( E M)03/95]
2. Set the parking brake, making sure the
gearshift is securely latched in P (Park).
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[SV14100( ALL)02/95]
3. Open the hood. Protect yourself from engine
heat.
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[SV14200( ALL)03/95]
4. Locate the engine oil dipstick (highlighted in
yellow) and carefully pull it out of the
engine.
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[SV14300( ALL)01/95]
5. Wipe the dipstick clean and put it back into
position, making sure it is fully seated.
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299
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[SV14400( ALL)06/95]
quarter page art:0010364-D
Engine oil dipstick
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[SV14500( ALL)02/95]
6. Carefully, pull the dipstick out again. If the
oil level is below the ªADD 1 QT.º line, add
engine oil as necessary. If the oil level is
beyond the letter ªFº in FULL, engine
damage or high oil consumption may occur
and some oil must be removed from the
engine.
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[SV14600( ALL)01/95]
7. Put the dipstick back in and make sure it is
fully seated.
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[SV14800( ALL)01/95]
It may be necessary to add some oil between oil
changes. Make sure you use a CERTIFIED
engine oil of the preferred viscosity. Your
vehicle's warranty coverage may not apply if
engine damage is caused by the use of improper
engine oil.
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[SV15000( ALL)03/95]
Add engine oil through the oil filler cap
highlighted in yellow. To add oil, remove the
filler cap and use a funnel to pour oil into the
opening. Be careful not to overfill the engine.
Recheck the oil level after you finish adding oil.
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328
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[SV37600( ALL)03/95]
Power Steering Fluid
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[SV37700( ALL)01/95]
Check the level of the power steering fluid at
least twice a year (i.e., every Spring and Fall).
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[SV37800( ALL)03/95]
To check the level of your power steering fluid:
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[SV37900( ALL)02/95]
1. Start the engine and let it run until the
power steering fluid reaches normal
operating temperature. The power steering
fluid will be at the right temperature when
the engine coolant temperature gauge in the
instrument cluster is near the center of the
NORMAL operating temperature range.
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[SV38000( ALL)01/95]
2. While the engine idles, turn the steering
wheel back and forth several times. Make
sure that the cap assembly is installed at this
time.
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[SV38100(BEF )05/95]
3. Turn the engine off.
[SV38150( E)10/95]
All vehicles except E-Super Duty:
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[SV38200( ALL)03/94]
4. Check the fluid level on the dipstick (which
is highlighted in yellow in your vehicle). The
fluid level should be between the arrows in
the FULL HOT range, which is marked on
the side of the dipstick, opposite the side
marked FULL COLD. Do not add fluid if the
level is within the FULL HOT range.
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348
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[SV49450( ALL)05/95]
If other than Ford or Motorcraft or Ford
authorized remanufactured parts are used for
maintenance, replacement, or for the service of
components affecting emissions control, the
owner should be assured that such parts are
warranted by their manufacturer to be
equivalent to genuine Ford Motor Company
parts in performance and durability. Please
consult your warranty information booklet for
complete warranty information.
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[SV49500(BEF )05/95]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
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[SV49600( ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
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[SV49700( ALL)01/95]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
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[SV49900( ALL)01/95]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[SV50000( ALL)05/95]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
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380 Index
Capacities for refilling fluids....... 353
Carbon monoxide in exhaust........ 65
Car seats for children
(see Child safety seats)......... 41
Cassette tape player
(see Electronic sound system) 164, 170, 178, 184
Catalytic converter............ 346
CD player (see Electronic sound system) . . 156
Chains, tires.............. 318
Changing a tire............. 247
Charging system gauge.......... 75
Charging system warning light....... 74
Child safety restraints........... 38
child safety belts............ 40
child safety seats............ 41
Child safety seats
and air bags.............. 41
attaching with tether straps....... 53
automatic locking mode (retractor).... 41
in front seat.............. 41
in rear outboard seat.......... 41
tether anchorage hardware........ 53
Chime
headlamps on.............. 77
key in ignition............. 56
safety belt............... 71
Circuit breakers
checking and replacing........ 339
see also fuses............. 331
Cleaning your vehicle
CD player and discs.......... 161
chrome and aluminum parts....... 10
engine compartment.......... 287
exterior................ 9
exterior lamps............. 93
fabric................ 141
headlamps............... 93
instrument panel lens.......... 97
interior lamps.............. 97
plastic parts.............. 10
polishing................ 9
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Index 383
Electronic stereo radio
(see Electronic sound system)..... 178
Emergencies, roadside
assistance.............. 259
battery acid spills.........243, 321
jump-starting............. 243
towing................ 258
Emergency brake (parking brake)..... 212
Emission control system......... 346
catalytic converter.......... 346
emissions warranty....... 4,346, 349
Engine
check engine warning light....... 71
diesel................. 6
fuel injected engine, starting..... 57,59
fuel pump shut-off switch........ 63
preparing to start............ 58
refill capacities............ 353
service points............ 283
starting.............. 55,59
starting after a collision......... 63
storing your vehicle........361±362
Engine block heater............ 62
Engine coolant
checking and adding......... 301
checking hoses............ 305
disposal...........301, 304, 324
drain and flush............ 306
preparing for storage......... 362
proper solution............ 303
recovery reservoir........283, 302
refill capacities............ 353
refill procedure............ 306
specifications............. 304
temperature gauge........... 78
Engine coolant temperature gauge..... 78
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384 Index
Engine fan............... 280
Engine knocking............. 290
Engine oil
changing oil and oil filter....... 300
checking and adding......... 298
dipstick............... 298
disposal...........301, 304, 324
engine oil pressure gauge........ 76
filter, specifications.......... 356
refill capacities............ 353
specifications............. 297
synthetic oil............. 297
ªbreak-inº oils............. 8
viscosity............... 297
Entry system
illuminated.............. 120
remote................ 116
Exhaust fumes.............. 65
Extended Service Plan, Ford........ 4
F
Fan, engine fan, avoiding injury..... 280
Federal Communications Commission . . . 192
Federal Highway Administration
Regulation............... 7
Flashers, hazard............. 103
Flashing the lights............ 101
Flat tire................. 247
Fluid refill capacities........... 353
Ford Customer Assistance Center..... 261
Ford Dispute Settlement Board...... 262
Ford Extended Service Plan........ 4
Ford Motor Company of Canada..... 268
Ford of Canada Customer
Assistance Centre........... 268
Foreign registration........... 267
Four-Wheel Drive vehicles, special notice . . 5
French owner guides, how to obtain.... 3
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386 Index
Gauges, Mechanical
battery voltage gauge.......... 75
charging system gauge......... 75
engine coolant temperature gauge.... 78
engine oil pressure gauge........ 76
fuel gauge............... 77
speedometer.............. 79
GAWR (Gross Axle Weight Rating)
calculating.............. 225
definition.............218, 223
driving with a heavy load....... 218
Gearshift
automatic operation........195, 200
column-mounted.........195, 200
locking the gearshift........... 55
positions.............195, 200
shifting the gears.........195, 200
shift-lock........... 60,196, 202
Gearshift:shifting the gears......195, 200
GVWR (Gross Vehicle Weight Rating)
calculating.............. 225
definition.............218, 223
driving with a heavy load....... 218
H
Hazard flashers............. 103
Headlamps
aiming................ 340
checking alignment.......... 340
cleaning................ 93
daytime running lights......... 93
flashing............... 101
high beam.............. 100
replacing bulbs..........340±341
turning on and off........... 92
warning chime............. 77
Heating
heating and air conditioning system . . . 87
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388 Index
Jump-starting your vehicle
attaching cables............ 245
disconnecting cables.......... 247
K
Keys
key in ignition chime.......... 56
positions of the ignition......... 55
removing from the ignition....... 56
stuck in lock position........55±56
L
Lamps
cargo lamps.............. 94
checking............... 340
courtesy lamps............. 94
daytime running light system...... 93
dome lamps.............. 94
flashing the lamps........... 101
hazard flashers............ 103
headlamps............... 92
high beams.............. 100
high-mount brakelamp...... 96,343
illuminated entry system........ 120
illuminated mirrors.......... 143
instrument panel, dimming....... 94
interior lamps............ 92,94
replacing bulbs............ 340
Lane change indicator (see Turn signal) . . . 99
Lap belts................. 22
Lights, warning and indicator
airbag................. 74
anti-lock brakes (ABS).......... 70
anti-theft................ 75
brake................. 69
charging system............. 74
check engine.............. 71
engine oil pressure........... 76
hazard warning light......... 103
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