maintenance FORD E SERIES 1996 4.G Owner's Manual

348
*
[SV49450( ALL)05/95]
If other than Ford or Motorcraft or Ford
authorized remanufactured parts are used for
maintenance, replacement, or for the service of
components affecting emissions control, the
owner should be assured that such parts are
warranted by their manufacturer to be
equivalent to genuine Ford Motor Company
parts in performance and durability. Please
consult your warranty information booklet for
complete warranty information.
*
[SV49500(BEF )05/95]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
*
[SV49600( ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[SV49700( ALL)01/95]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[SV49900( ALL)01/95]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[SV50000( ALL)05/95]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
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349
*
[SV50050( EF )10/90]
NOTE: All current model year vehicles are
certified to the same year emissions
standards except certain vehicles
equipped with engines built prior to
January 1 of the model year which may
be certified to prior year emissions
standards. In either case, the
maintenance schedules contained in the
back of this Owner Guide must be
used to maintain your engine.
%*
[SV50100( EFM)01/89]
Noise emissions warranty, prohibited
tampering acts
[SV50300( E )03/93]
On January 1, 1978, Federal regulations became
effective governing the noise emissions on trucks
with a GVWR of over 10,000 lbs (4,536 kgs). The
following statements concerning prohibited
tampering acts and the noise warranty are found
in theWarranty Information Booklet, and are
applicable to completed Econoline cutaways with
a GVWR of over 10,000 lbs (4,536 kgs).
*
[SV50400( EFM)01/89]
Do not tamper with the noise control
system
*
[SV50500( EFM)01/89]
Federal law prohibits the following acts:
*
[SV50600( EFM)01/89]
1. The removal or dismantlement, (by any
person unless for maintenance, repair or
replacement purposes) of any device or
design element incorporated into any new
vehicle to control noise output, prior to its
sale or delivery to the consumer, or while it
is being used, or
*
[SV50700( EFM)01/89]
2. Using your light truck after a device or
design element has been removed or
dismantled, by any person.
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350
*
[SV50800( EFM)01/89]
The following are some of the acts that are
considered tampering:
[SV51000( E )01/89]
q
Removing the hood liner, fender apron
absorbers, fender apron barriers, under body
noise shield or material constructed to absorb
noise output.
*
[SV51100( EFM)01/89]
q
Removing or dismantling the engine speed
governor, so that the engine's speed exceeds
the manufacturer's specifications.
*
[SV51200( EFM)01/89]
q
Removing the air duct, air intake choke or
silencer, air cleaner and/or air cleaner
element.
*
[SV51300( EFM)01/89]
q
Removing or dismantling any of the exhaust
system components including the catalyst
inlet pipe, muffler, outlet pipe, resonator or
diffuser.
*
[SV51400( EFM)01/89]
q
Removing the fan shroud. Removing or
dismantling the fan clutch so that it no longer
functions properly.
*
[SV51450( EFM)04/89]
Maintenance
*
[SV51455( EFM)06/93]
Instructions for maintenance and service of the
noise control system have been included in the
Maintenance Schedule and Recordbooklet and in
the ªGeneral Maintenance Checklist.º To aid the
noise control system throughout the life of the
vehicle, Ford Motor Company recommends that
this vehicle should be operated according to the
Owner's Guide. When installing replacement
parts, use caution not to violate the tampering
act as described above. Use the Maintenance
Record Log to list any inspections and services
performed on the vehicle.
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351 %
*
[SV51456( ALL)06/95]
Readiness for Inspection/Maintenance
Testing
*
[SV51457( ALL)06/95]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a not ready for I/M testing condition. To
prepare for I/M testing, the law specifies a
ªneed for additional mixed city and highway
driving to complete the checkº of the OBD II
system. As soon as all of the OBD II system
checks are successfully completed, the OBD II
system is set to the ready condition. The amount
of driving required to reach the ready condition
varies with individual driving patterns. To
complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle
defined below. If the vehicle owner cannot or
does not want to do the additional driving
required by law, a service center can perform
this drive cycle as it would any other type of
repair work.
[SV51458( ALL)05/95]
OBD II Drive Cycle
*
[SV51459( ALL)05/95]
The engine must be warmed up and at
operating temperature before proceeding with
the drive modes of the following OBD II Drive
Cycle.
*
[SV51461( ALL)05/95]
1. Start the engine. Drive or idle (in neutral)
the vehicle for 4 minutes.
[SV51463( ALL)04/95]
2. Idle the vehicle in drive (neutral for manual
transmission) for 40 seconds.
*
[SV51465( ALL)06/95]
3. Accelerate the vehicle to 45 mph (70 km/h)
at 1/4 to 1/2 throttle for 10 seconds.
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361
*
[SV56000( ALL)01/95]
Vehicle Storage
*
[SV56100( ALL)01/95]
Maintenance Tips
*
[SV56150( ALL)01/95]
If you plan on storing your vehicle for an
extended period of time (60 days or more), refer
to the following maintenance recommendations
to ensure your vehicle stays in good operating
condition.
*
[SV56200( ALL)01/95]
General
*
[SV56300( ALL)01/95]
q
Store all vehicles in a dry, ventilated place.
*
[SV56400( ALL)01/95]
q
Protect from sunlight, if possible.
*
[SV56500( ALL)01/95]
q
If vehicles are stored outside, they require
regular maintenance to protect against rust
and damage.
*
[SV56600( ALL)01/95]
Body
*
[SV56700( ALL)01/95]
q
Wash vehicle thoroughly to remove dirt,
grease, oil, tar or mud from exterior surfaces,
rear wheel housing and underside of front
fenders.
*
[SV56800( ALL)01/95]
q
Periodically wash vehicles stored in exposed
locations.
*
[SV56900( ALL)01/95]
q
Touch-up raw or primed metal to prevent
rust.
*
[SV57000( ALL)01/95]
q
Cover chrome and stainless steel parts with a
thick coat of auto wax to prevent
discoloration. Re-wax as necessary when the
vehicle is washed.
*
[SV57100( ALL)04/95]
q
Lubricate all hood, door and trunk lid hinges
and latches with a light grade oil.
*
[SV57200( ALL)01/95]
q
Cover interior soft trim to prevent fading.
*
[SV57300( ALL)01/95]
q
Keep all rubber parts free from oil and
solvents.
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378 Index
Anti-theft system
arming the system.......... 121
description.............. 121
disarming an untriggered system.... 122
disarming a triggered system...... 122
triggering............121±122
warning light.............. 75
Appeals (see Dispute settlement board) . . 262
Assistance (see Customer assistance).... 259
Audio system
(see Electronic sound system)..... 149
Automatic transaxle, fluid,
refill capacities............ 353
Automatic transmission
driving an automatic overdrive . 197, 199, 203
driving a regular automatic...... 195
fluid, adding............. 324
fluid, checking............ 323
fluid, refill capacities......... 353
fluid, specification........... 357
Axle
lubricant specifications......... 357
refill capacities............ 353
traction lok............216, 312
B
Backing up.............197, 202
Basic vehicle warranty........... 4
Battery
acid, treating emergencies . . . 244, 320±321
auxiliary battery........... 320
charging system warning light...... 74
disconnecting............. 247
how to service............ 319
jumping a disabled battery....... 243
maintenance-free........... 319
proper disposal, recycling....... 320
replacement, specifications....... 356
servicing............... 320
voltage gauge............74±75
when storing your vehicle....... 363
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Index 389
Lights, warning and indicator (continued)
high beam............... 77
overdrive off............. 201
rear ABS................ 70
safety belt............... 71
testing the warning lights........ 58
theft system.............. 75
turn signal indicator.......... 99
Load limits
GAWR................ 218
GVWR................ 218
trailer towing............. 220
Lubricant specifications......... 357
Lug nuts
standard............... 252
tightening sequence.......... 255
Lumbar support, seats.......... 141
M
Maintenance schedule and record
(see separate Maintenance Schedule
and Record booklet).......... 3
Maintenance (see Servicing)....... 279
Master cylinder, brakes......... 326
Mileage, calculating fuel economy.... 295
Mirrors
dual electric remote control...... 146
rearview............... 143
side view mirrors (manual)...... 144
side view mirrors (power)....... 146
vanity mirror............. 143
vanity mirror, illuminated....... 143
Motorcraft parts............. 356
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392 Index
Safety restraints (continued)
dual locking mode retractors....... 13
extension assembly........... 27
for adults............... 11
for children............... 38
for infants............. 38,41
for pregnant women........... 11
for third row bench seats........ 16
lap and shoulder belts.......... 14
maintenance.............. 28
proper use............... 11
replacement.............. 28
untwisting or unjamming the safety belt . 24
warning light and chime......... 71
Safety seats for children
and air bags.............. 41
attaching with tether straps....... 53
in front seat.............. 41
in rear outboard............ 41
in rear seat............... 41
tether anchorage hardware........ 53
Seat belts (see Safety restraints)....... 11
Seats
adjusting the seat, manual....... 124
adjusting the seats, power....... 140
bench, removable........... 129
bench, three passenger......... 129
child safety seats............ 41
cleaning upholstery.......... 141
lumbar support............ 141
quick release rear captain's chair.... 126
seat/bed conversion.......... 138
Serial number (VIN)............ 6
Service concerns............. 260
Servicing your vehicle
precautions when servicing...... 280
servicing when you tow........ 258
Shift-lock system........ 60,196, 202
Shift positions (see Gearshift).....195, 200
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394 Index
Storing your vehicle........... 361
Supplemental air bag readiness light.... 74
Supplemental Restraint System (SRS).... 29
T
Tail lamps, cleaning............ 93
Temperature control (see Climate control) . . 83
Testing the warning lights......... 58
Tether anchor installation
(see Child restraints).......... 53
Tilt steering wheel............ 105
Tires
changing............... 247
checking the pressure.......310±311
cleaning............... 319
inspection and maintenance...... 311
replacing............... 315
rotating............... 312
snow tires and chains......... 318
spare tire.............247±248
storing your vehicle.......... 363
tire grades.............. 315
treadwear.............. 315
wear bands.............. 315
wheel and tire matching........ 318
Towing a trailer (see Trailer towing) . . . 219
Towing your vehicle........... 258
with a tow truck........... 258
Traction-lok rear axle........216, 312
Trailer Towing............. 219
Trailer towing
calculating maximum trailer weight . . . 225
safety chains............. 238
trailer brakes............. 238
Transmission
automatic operation........195, 200
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