service FORD E SERIES 1996 4.G Workshop Manual

322
*
[SV33500( ALL)01/95]
Automatic Transmission Fluid
*
[SV33601(BEF )06/95]
Under normal driving conditions automatic
transmission fluid should be changed every
30,000 miles (48,000 km) or 21,000 miles
(34,000 km) if under severe duty conditions.
However, if the transmission is not working
properly, for instance, the transmission may slip
or shift slowly, or you may notice some sign of
fluid leakage, the fluid level should be checked.
[SV33605(BEF )06/95]
NOTE: Except E4OD transmission, there is no
30,000 mile (48,000 km) sheduled
transmission fluid change requirement.
[SV33615( ALL)05/95]
Transmission fluid, filter and seal assembly
should be changed every 21,000 miles
(34,000 km) only under any of the following
conditions.
[SV33620( ALL)04/95]
q
Extended periods of high speed driving
during hot weather at/or above+90ÊF
(+30ÊC).
[SV33625( ALL)06/95]
q
Towing a trailer for distances over 1,000 miles
(1,600 km) per trip.
[SV33630( ALL)04/95]
q
Accumulating 5,000 miles (8,000 km) or more
per month.
[SV33635( ALL)04/95]
q
Continuous operation and/or extensive idling
(a delivery service as an example).
[SV33640( ALL)04/95]
q
Operating in severe dust conditions.
[SV33645( ALL)04/95]
NOTE: Use of a transmission fluid other than
specified could result in transmission
malfunction and/or failure. Refer to
ªAdding automatic transmission fluidº,
ªRefill capacitiesº and ªlubricant
specificationsº for further information.
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347
*
[SV48800(BEF )05/95]
To make sure that the catalytic converter and the
other emission control parts continue to work
properly:
*
[SV48900( ALL)01/95]
q
Use only unleaded fuel.
*
[SV49000( ALL)01/95]
q
Avoid running out of fuel.
*
[SV49100( ALL)01/95]
q
Do not turn off the ignition while your
vehicle is moving, especially at high speeds.
*
[SV49200( ALL)03/95]
q
Have the services listed in theMaintenance
Schedule and Recordbooklet performed
according to the specified schedule. The
scheduled maintenance services are required
because they are considered essential to the
life and performance of your vehicle and to
its emissions system.
*
[SV49250( ALL)03/95]
In general, maintenance, replacement, or service
of the emissions control devices or systems in
your new Ford Motor Company vehicle or
engine may be performed at your expense by
any automotive repair establishment or
individual using automotive parts equivalent to
those which your vehicle or engine was
originally equipped.
*
[SV49300( ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[SV49400(BEF )05/95]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
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348
*
[SV49450( ALL)05/95]
If other than Ford or Motorcraft or Ford
authorized remanufactured parts are used for
maintenance, replacement, or for the service of
components affecting emissions control, the
owner should be assured that such parts are
warranted by their manufacturer to be
equivalent to genuine Ford Motor Company
parts in performance and durability. Please
consult your warranty information booklet for
complete warranty information.
*
[SV49500(BEF )05/95]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
*
[SV49600( ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[SV49700( ALL)01/95]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[SV49900( ALL)01/95]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[SV50000( ALL)05/95]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
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350
*
[SV50800( EFM)01/89]
The following are some of the acts that are
considered tampering:
[SV51000( E )01/89]
q
Removing the hood liner, fender apron
absorbers, fender apron barriers, under body
noise shield or material constructed to absorb
noise output.
*
[SV51100( EFM)01/89]
q
Removing or dismantling the engine speed
governor, so that the engine's speed exceeds
the manufacturer's specifications.
*
[SV51200( EFM)01/89]
q
Removing the air duct, air intake choke or
silencer, air cleaner and/or air cleaner
element.
*
[SV51300( EFM)01/89]
q
Removing or dismantling any of the exhaust
system components including the catalyst
inlet pipe, muffler, outlet pipe, resonator or
diffuser.
*
[SV51400( EFM)01/89]
q
Removing the fan shroud. Removing or
dismantling the fan clutch so that it no longer
functions properly.
*
[SV51450( EFM)04/89]
Maintenance
*
[SV51455( EFM)06/93]
Instructions for maintenance and service of the
noise control system have been included in the
Maintenance Schedule and Recordbooklet and in
the ªGeneral Maintenance Checklist.º To aid the
noise control system throughout the life of the
vehicle, Ford Motor Company recommends that
this vehicle should be operated according to the
Owner's Guide. When installing replacement
parts, use caution not to violate the tampering
act as described above. Use the Maintenance
Record Log to list any inspections and services
performed on the vehicle.
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351 %
*
[SV51456( ALL)06/95]
Readiness for Inspection/Maintenance
Testing
*
[SV51457( ALL)06/95]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a not ready for I/M testing condition. To
prepare for I/M testing, the law specifies a
ªneed for additional mixed city and highway
driving to complete the checkº of the OBD II
system. As soon as all of the OBD II system
checks are successfully completed, the OBD II
system is set to the ready condition. The amount
of driving required to reach the ready condition
varies with individual driving patterns. To
complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle
defined below. If the vehicle owner cannot or
does not want to do the additional driving
required by law, a service center can perform
this drive cycle as it would any other type of
repair work.
[SV51458( ALL)05/95]
OBD II Drive Cycle
*
[SV51459( ALL)05/95]
The engine must be warmed up and at
operating temperature before proceeding with
the drive modes of the following OBD II Drive
Cycle.
*
[SV51461( ALL)05/95]
1. Start the engine. Drive or idle (in neutral)
the vehicle for 4 minutes.
[SV51463( ALL)04/95]
2. Idle the vehicle in drive (neutral for manual
transmission) for 40 seconds.
*
[SV51465( ALL)06/95]
3. Accelerate the vehicle to 45 mph (70 km/h)
at 1/4 to 1/2 throttle for 10 seconds.
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378 Index
Anti-theft system
arming the system.......... 121
description.............. 121
disarming an untriggered system.... 122
disarming a triggered system...... 122
triggering............121±122
warning light.............. 75
Appeals (see Dispute settlement board) . . 262
Assistance (see Customer assistance).... 259
Audio system
(see Electronic sound system)..... 149
Automatic transaxle, fluid,
refill capacities............ 353
Automatic transmission
driving an automatic overdrive . 197, 199, 203
driving a regular automatic...... 195
fluid, adding............. 324
fluid, checking............ 323
fluid, refill capacities......... 353
fluid, specification........... 357
Axle
lubricant specifications......... 357
refill capacities............ 353
traction lok............216, 312
B
Backing up.............197, 202
Basic vehicle warranty........... 4
Battery
acid, treating emergencies . . . 244, 320±321
auxiliary battery........... 320
charging system warning light...... 74
disconnecting............. 247
how to service............ 319
jumping a disabled battery....... 243
maintenance-free........... 319
proper disposal, recycling....... 320
replacement, specifications....... 356
servicing............... 320
voltage gauge............74±75
when storing your vehicle....... 363
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382 Index
D
Dashboard (see Instrument panel)...... 81
Daytime running light system....... 93
Defects, reporting............ 266
Dipstick
automatic transmission fluid....322, 324
engine oil.............. 298
power steering fluid.......... 328
Disabled vehicle (see Towing)...... 258
Dispute Settlement Board........ 262
Doors................. 113
Driveline universal joint and slip yoke . . 326
Driving under special conditions
bad weather............. 216
heavy load.............. 218
high speed.............. 215
high water.............. 217
slippery roads............ 216
tips for safe driving.......... 214
towing a trailer............ 219
E
Electrical system
circuit breakers............ 339
fuses...............331, 338
operating when the engine is off..... 56
power point outlet.......... 148
Electronic AM radio (see Electronic sound
system)................ 187
Electronic radio with cassette
(see Electronic sound system)..... 178
Electronic sound system
radio reception............ 190
tuning the radio.....151, 165, 180, 188
warranty and service information.... 193
Electronic stereo cassette radio
(see Electronic sound system)..... 178
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Index 383
Electronic stereo radio
(see Electronic sound system)..... 178
Emergencies, roadside
assistance.............. 259
battery acid spills.........243, 321
jump-starting............. 243
towing................ 258
Emergency brake (parking brake)..... 212
Emission control system......... 346
catalytic converter.......... 346
emissions warranty....... 4,346, 349
Engine
check engine warning light....... 71
diesel................. 6
fuel injected engine, starting..... 57,59
fuel pump shut-off switch........ 63
preparing to start............ 58
refill capacities............ 353
service points............ 283
starting.............. 55,59
starting after a collision......... 63
storing your vehicle........361±362
Engine block heater............ 62
Engine coolant
checking and adding......... 301
checking hoses............ 305
disposal...........301, 304, 324
drain and flush............ 306
preparing for storage......... 362
proper solution............ 303
recovery reservoir........283, 302
refill capacities............ 353
refill procedure............ 306
specifications............. 304
temperature gauge........... 78
Engine coolant temperature gauge..... 78
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384 Index
Engine fan............... 280
Engine knocking............. 290
Engine oil
changing oil and oil filter....... 300
checking and adding......... 298
dipstick............... 298
disposal...........301, 304, 324
engine oil pressure gauge........ 76
filter, specifications.......... 356
refill capacities............ 353
specifications............. 297
synthetic oil............. 297
ªbreak-inº oils............. 8
viscosity............... 297
Entry system
illuminated.............. 120
remote................ 116
Exhaust fumes.............. 65
Extended Service Plan, Ford........ 4
F
Fan, engine fan, avoiding injury..... 280
Federal Communications Commission . . . 192
Federal Highway Administration
Regulation............... 7
Flashers, hazard............. 103
Flashing the lights............ 101
Flat tire................. 247
Fluid refill capacities........... 353
Ford Customer Assistance Center..... 261
Ford Dispute Settlement Board...... 262
Ford Extended Service Plan........ 4
Ford Motor Company of Canada..... 268
Ford of Canada Customer
Assistance Centre........... 268
Foreign registration........... 267
Four-Wheel Drive vehicles, special notice . . 5
French owner guides, how to obtain.... 3
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390 Index
N
National Highway Traffic Safety
Administration............ 266
New vehicle break-in........... 8
O
Octane rating.............. 290
Odometer................. 80
Oil filter..............300, 356
Oil (see Engine oil)........... 297
Oil viscosity.............. 297
On-board diagnostic (OBD II) system . . . 351
Order forms, service information..... 152
Overdrive................ 203
Overseas offices............. 267
P
Panic alarm feature, remote entry system . 117
Parking brake
operation............... 212
warning light.............. 69
Parts (see Motorcraft Parts)........ 356
PCV valve, specifications......... 356
Power door locks............ 116
Power features
door locks.............. 116
lumbar support............ 141
mirrors..............143, 146
seats................. 140
windows.............123±124
Power point electrical outlet....... 148
Power steering
dipstick............... 328
driving with power steering...... 206
fluid, checking and adding....... 328
fluid, refill capacity.......... 353
fluid, specifications.......... 329
servicing............... 206
Prop rod, hood............. 281
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