ignition FORD E SERIES 1998 4.G Owner's Manual

Fuse/Relay
LocationFuse Amp
RatingDescription
6 10A Shift Interlock, Speed Control, DRL Module
7 10A Multi-Function Switch, Turn Signals
8 30A Radio Capacitor(s), Ignition Coil, PCM Diode,
PCM Power Relay, Fuel Heater, Glow Plug
Relay (Diesel)
9 30A Wiper Control Module, Windshield Wiper
Motor
10 20A Main Light Switch, (External Lamps)
Multi-Function Switch (Flash-to-pass)
11 15A Brake Pressure Switch, Multi-Function Switch
(Hazards), RABS, Brake Pedal Position
Switch
12 15A Transmission Range (TR) Sensor, Auxiliary
Battery Relay
13 15A Blend Door Actuator, Function Selector
Switch
14 5A Instrument Cluster (Air Bag and Charge
Indicator)
15 5A Trailer Battery Charge Relay
16 30A Power Seats
17 Ð Not Used
18 Ð Not Used
19 10A Air Bag Diagnostic Monitor
20 5A Overdrive Cancel Switch
21 30A Power Windows*
22 15A Memory Power Radio
23 20A Cigar Lighter, Data Link Connector (DLC)
24 5A Illuminated Entry Module
25 10A Left Headlamp (Low Beam)
26 - Not Used
27 5A Radio
28 25A Power Plug
Roadside emergencies
81

Fuse/Relay
LocationFuse Amp
RatingDescription
14 30A Trailer Running Lamps Relay, Trailer Backup
Lamps Relay
15 40A Main Light Switch
16 50A RKE Module, Auxiliary Blower Motor Relay
17 30A Fuel Pump Relay, IDM (Diesel)
18 60A I/P Fuses 40, 41
19 60A 4WABS Module
20 20A Electric Brake Controller
21 50A Modified Vehicle Power
22 40A Trailer Battery Charge Relay (Modified
Vehicles Only)
23 60A Ignition Switch
24 Ð Not Used
25 20A NGV Module
26 10A Generator/Voltage Regulator (Diesel Only)
27 15A DRL Module, Horn Relay
28 Ð PCM Diode
29 Ð Not Used
A Ð Not Used
B Ð Not Used
C - Trailer Backup Lamps Relay
D - Trailer Running Lamps Relay
E - Trailer Battery Charge Relay
F - IDM Relay
G - PCM Relay
H - Blower Motor Relay
J - Horn Relay
K - Fuel Pump Relay, IDM Relay (Diesel)
Relays
Relays are located in the power distribution box and should be replaced
by qualified technicians.
Roadside emergencies
84

Model Bolt Size Wheel Lug nut Torque*
N²M Ft-Lb
E-150 1/2-20 135 100
E-250, E-350 and
E-Super Duty9/16-18 190 140
* Torque specifications are for nut and bolt threads free of dirt and
rust. Do not use oil or grease on threads. Use only Ford recommended
replacement fasteners.
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Do not push start your vehicle. You could damage the catalytic
converter.
Batteries contain sulfuric acid which burns skin, eyes, and
clothing.
Preparing your vehicle
Also see the label on the battery.
1. Use only a 12±volt supply to start your vehicle. If you connect your
battery to a 24±volt power supply you can damage your starter, ignition
system and other electrical components.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle's electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure theydo nottouch. Set the parking brake on both vehicles
and stay clear of the engine cooling fan and other moving parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Roadside emergencies
91

WINDSHIELD WIPER BLADES
Check the wiper blades at least twice a year or when they seem less
effective. Substances such as tree sap and some hot wax treatments used
by commercial car washes reduce the effectiveness of wiper blades.
Checking the wiper blades
If the wiper blades do not wipe properly, clean both the windshield and
wiper blades using undiluted windshield wiper solution or a mild
detergent. Rinse thoroughly with clean water. To avoid damaging the
blades, do not use fuel, kerosene, paint thinner or other solvents.
Changing the wiper blades
When replacing wiper blade assemblies, always use a Motorcraft part or
equivalent. To make replacing the wipers easy, turn the ignition to ACC,
then turn the wipers on. When the wipers reach the vertical position,
turn the ignition to LOCK.
To replace the wiper blades:
1. Pull the wiper arm away from the
windshield and lock into the service
position.
2. Turn the blade at an angle from
the wiper arm. Push the lock pin
with a screwdriver to release the
blade and pull the wiper blade down
toward the windshield to remove it
from the arm.
3. Attach the new wiper to the
wiper arm and press it into place
until a click is heard.
Maintenance and care
113

4. Use one of the following equations to calculate fuel economy.
Liters used x 1004Total kilometers traveled
Total miles traveled4Total gallons used
Keep a record for at least one month. This will provide an accurate
estimate of the vehicle's fuel economy.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
²Use only unleaded fuel.
²Avoid running out of fuel.
²Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
²Have the services listed in your ªService Guideº performed according
to the specified schedule.
The Scheduled Maintenance Services listed in the ªService Guideº are
required because they are considered essential to the life and
performance of your vehicle and to its emissions system.
If other than Ford, Motorcraft or Ford authorized parts are used for
maintenance replacements or for service of components affecting
emission control such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Watch for fluid leaks, strange odors, smoke, loss of oil pressure, the
charging system warning light, the ªService Engine Soonº light or the
temperature warning light. These events could indicate that the emission
control system is not working properly.
If you smell exhaust fumes of any kind inside your vehicle, have
the dealer inspect and fix your vehicle immediately. Do not drive
if you smell exhaust fumes. These fumes are harmful and could kill
you.
Maintenance and care
121

ENGINE DATA
Engine 4.2L V6 engine
Cubic inches 256
Horsepower 200 @ 4800 rpm
Torque 250 lbs.ft. @ 2800 rpm
Required fuel grade 87 octane
Firing order 1-4-2-5-3-6
Spark plug gap 1.3-1.4 mm (0.052-.056 inch
Ignition system EDIS
Compression ratio 9.0:1
Engine 4.6L V8 engine
Cubic inches 281
Horsepower 215 @ 4450 rpm
Torque 290 lbs.ft. @ 3250 rpm
Required fuel grade 87 octane
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm (0.052-.056 inch
Ignition system EDIS
Compression ratio 9.0:1
Engine 5.4L V8 engine
Cubic inches 330
Horsepower 235 @ 4450 rpm
Torque 335 lbs.ft. @ 3000 rpm
Required fuel grade 87 octane
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm (0.052-.056 inch
Ignition system EDIS
Compression ratio 9.0:1
Capacities and specifications
134

Engine 6.8L V10 engine
Cubic inches 415
Horsepower 265 @ 4250 rpm
Torque 405 lbs.ft. @ 2750 rpm
Required fuel grade 87 octane
Firing order 1-6-5-10-2-7-3-8-4-9
Spark plug gap 1.3-1.4 mm (0.052-.056 inch
Ignition system EDIS
Compression ratio 9.0:1
VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
(1) Overall height 2 054.8 mm (80.9
in)2 118.4 mm
(83.4)2 136.1
(84.1 in)
(2) Track front/rear 1 762.8 mm (69.4 in)/ 1 701.8 mm (67.0 in)
(3) Overall width
(excluding mirrors)2 014.2 mm (79.3 in)
(4) Wheelbase 3 505 mm (138 in)
(5) Overall length Regular van, 5 379.7 mm (211.8 in) Supervan, 5
892.8 mm (232.0 in)
Capacities and specifications
135

Hood
release lever ..............................96
Ignition
positions of the ignition ...........21
Instrument panel
lighting up panel and interior .14
Jump-starting your vehicle ...91,93
attaching cables ........................92
disconnecting cables ................93
Keys
key in ignition chime .................9
Lamps
interior lamps ....................28,124
Lights, warning and indicator
air bag ..........................................8
anti-lock brakes (ABS) ..............6
brake ............................................6
charging system ..........................8
engine oil pressure .....................9
safety belt ...................................8
service engine soon .................6,7
turn signal indicator ...................8
Load limits
trailer towing ............................69
Lubricant specifications ...........132
Mirrors
side view mirrors (power) .......30
Odometer .....................................12
Overdrive .....................................27
Panic alarm feature, remote
entry system ................................31
Parking brake ..............................64
Parts (see Motorcraft parts) ....129
Power door locks ........................29
Power steering
fluid, checking and adding ....105
Refill capacities for fluids ........129
Relays .....................................79,84
Remote entry system .................30
illuminated entry .................33,34
locking/unlocking doors ......30,31replacement/additional
transmitters ...............................32
replacing the batteries .............31
Reporting safety defects ..........139
Safety restraints
extension assembly ..................44
for children ...............................49
lap and shoulder belts ...40,41,42
maintenance ..............................45
proper use .................................39
warning light and chime ..9,44,45
Safety seats for children
attaching with tether straps ....54
tether anchorage
hardware .........................54,55,57
Seats
adjusting the seat, manual .......34
adjusting the seat, power ........35
bench seat ............................36,37
lumbar support .........................36
quick release rear captain's
chair ......................................38,39
Servicing your vehicle ................95
precautions when servicing .....95
Snowplowing .................................3
Special notice
ambulance conversions ..............3
diesel-powered vehicles .............3
Speed control ..............................22
canceling a set speed ...............25
resuming a set speed ...............25
tap up/tap down ..................23,24
turning off .................................22
Speedometer ...............................10
Starting your vehicle .............59,61
Tilt steering wheel ......................26
Tires ....................................114,115
changing ...............................85,86
checking the pressure ............115
replacing .............................88,117
rotating ....................................115
snow tires and chains ............117
Index
141