engine coolant FORD E SERIES 2000 4.G User Guide

How fail-safe cooling works
If the engine begins to overheat:
²the engine coolant temperature
gauge will move to the red (hot)
area.
²the
andsymbol will
illuminate.
²theService Engine Soon
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
²the engine power will be limited.
²the air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to a service facility.
H
C
Maintenance and care
163

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
oil-gasoline
engine (includes
filter change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine oil-diesel
engine (includes
filter change)Refer to the7.3L Power Stroke Direct Injection
Turbo Diesel Owner's Guide Supplement.
Engine
coolant-gasoline
engine
1
Premium Engine
Coolant4.2L V6 engine 22.0L
(23.3 quarts)
4.2L V6 engine
with aux rear
heat24.0L
(25.4 quarts)
4.6L V8 engine 23.7L
(25.0 quarts)
4.6L V8 engine
with aux rear
heat25.7L
(27.2 quarts)
5.4L V8 engine 27.4L
(29.0 quarts)
5.4L V8 engine
with aux rear
heat29.4L
(31.0 quarts)
6.8L V10 engine 29.0L
(30.6 quarts)
6.8L V10 engine
with aux rear
heat31.0L
(32.8 quarts)
Engine
coolant-diesel
engineRefer to the7.3L Power Stroke Direct Injection
Turbo Diesel Owner's Guide Supplement.
1
Capacities and specifications
200

Fluid Ford Part
NameApplication Capacity
Transmission
fluid
6Motorcraft
MERCONtV
AT FAutomatic
(4R70W)13.1L
(13.9 quarts)7
Motorcraft
MERCONtAT FAutomatic
(4R100 except
E-Super Duty)15.0L
(15.9 quarts)7
Automatic
(4R100 E-Super
Duty)15.5L
(16.4 quarts)7
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 4.0L
(4.2 quarts)
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2If your vehicle's rear axle is filled with a synthetic rear axle lubricant it
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A, for complete refill
of 8.8 inch and 9.75 inch Traction-Lok axles.
3Fill Dana rear axles to 6 mm to 19 mm (1/4 inch to 3/4 inch) below
bottom of fill hole.
4Ford conventional and Traction-Lok axles require Motorcraft SAE
75W-140 Synthetic Rear Axle Lubricant F1TZ-19580-B or equivalent
meeting Ford specification WSL-M2C192-A. Add 118 ml (4 oz.) of
Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford
specification EST-M2C118±A. Dana conventional and limited-slip axles
(E250/350/450)require Motorcraft SAE 80W-90 Premium Rear Axle
Lubricant XY-80W90-QL or equivalent meeting Ford specification
WSP-M2C197-A. Add 177ml (6 oz.) of Additive Friction Modifier
C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A.
Capacities and specifications
202

5Optional fuel tank 208L (55 gallon).
6Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your Scheduled Maintenance Guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
7Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Capacities and specifications
203

Air bag supplemental
restraint system ..........................88
and child safety seats ..............90
description ................................88
disposal ......................................93
driver air bag ............................90
indicator light ......................12,92
operation ...................................90
passenger air bag .....................90
Air cleaner filter ................155,199
Air conditioning ..........................18
Ambulance packages ....................4
Antifreeze
(see Engine coolant) ................158
Anti-lock brake system
(see Brakes) .......................109,110
Audio system (see Radio) .........25
Automatic transmission
driving an automatic
overdrive .................................115
fluid, adding ............................165
fluid, checking ........................165
fluid, refill capacities ..............200
fluid, specification ..................206
Auxiliary power point .................24
Axle
lubricant specifications ...203,206
refill capacities ........................200
traction lok ..............................113
Battery .......................................167
acid, treating emergencies .....167
charging system
warning light .............................12
disconnecting ..........................170
jumping a disabled battery ....144
maintenance-free ....................167
replacement, specifications ...199
servicing ..................................167
voltage gauge ............................16
Belt minder .................................84
Brakes ........................................109
anti-lock ............................109,110anti-lock brake system (ABS)
warning light ......................10,110
brake warning light ..................10
fluid, checking and adding ....156
fluid, refill capacities ..............200
fluid, specifications ..........203,206
lubricant specifications ...203,206
shift interlock ..........................114
Break-in period .............................3
Capacities for refilling fluids ....200
Cassette tape player ...................36
Child safety restraints ................94
child safety belts ......................94
Child safety seats ........................95
in front seat ..............................96
in rear seat ................................96
tether anchorage hardware .....99
Cleaning your vehicle ...............193
engine compartment ..............195
exterior .............................195,198
exterior lamps .........................196
instrument panel ....................197
instrument panel lens ............197
interior .....................................197
plastic parts ............................196
safety belts ..............................198
washing ....................................194
waxing .....................................194
wheels ......................................195
windows ..................................198
wiper blades ............................196
Climate control (see Air
conditioning or Heating) ............18
Clock .............................28,35,45,55
Controls
power seat .................................72
Coolant
checking and adding ..............158
refill capacities .................161,200
specifications ...................203,206
Cruise control
(see Speed control) ....................59
Index
223

Customer Assistance ................127
Ford accessories
for your vehicle ......................217
Ford Extended
Service Plan ............................210
Getting assistance outside
the U.S. and Canada ..............216
Getting roadside assistance ...127
Getting the
service you need ....................210
Ordering additional
owner's literature ...................221
The Dispute
Settlement Board ...................213
Utilizing the Mediation/
Arbitration Program ...............216
Daytime running lamps
(see Lamps) ................................17
Dipstick
automatic
transmission fluid ...................165
engine oil .................................152
Doors
lubricant specifications ..........203
Driveline universal joint
and slip yoke .............................167
Driving under special
conditions
through water .........................126
Emergencies, roadside
jump-starting ..........................144
Emission control system ..........186
Engine ........................................206
check engine/
service engine soon light .........10
cleaning ...................................195
coolant .....................................158
diesel ...........................................5
fail-safe coolant ......................162
idle speed control ...................167
lubrication
specifications ...................203,206refill capacities ........................200
service points ..........................152
starting after a collision .........128
Engine block heater .................106
Engine oil ..................................152
checking and adding ..............152
dipstick ....................................152
filter, specifications .........154,199
recommendations ...................154
refill capacities ........................200
specifications ...................203,206
Exhaust fumes ..........................107
Fail safe cooling ........................162
Fluid capacities .........................200
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................113
Fuel ............................................179
calculating fuel economy .......183
cap ...........................................182
capacity ...................................200
choosing the right fuel ...........181
comparisons with EPA fuel
economy estimates .................186
detergent in fuel .....................182
filling your vehicle
with fuel ....................179,182,183
filter, specifications .........183,199
fuel pump shut-off switch .....128
gauge .........................................14
improving fuel economy ........183
octane rating ....................181,206
quality ......................................181
running out of fuel .................182
safety information relating to
automotive fuels .....................179
Fuses ...................................130,131
Gas cap (see Fuel cap) ............182
Gas mileage
(see Fuel economy) .................183
Gauges .........................................14
battery voltage gauge ...............16
Index
224

engine coolant
temperature gauge ...................15
engine oil pressure gauge ........15
fuel gauge ..................................14
odometer ...................................16
speedometer .............................14
trip odometer ............................16
GAWR
(Gross Axle Weight Rating) .....118
calculating ...............................120
definition .................................118
driving with a heavy load ......118
location ....................................118
GVWR (Gross
Vehicle Weight Rating) .............118
calculating ........................118,120
definition .................................118
driving with a heavy load ......118
location ....................................118
Hazard flashers .........................128
Headlamps ...................................17
aiming ......................................193
bulb specifications ..................193
daytime running lights .............17
flash to pass ..............................18
high beam ............................13,17
replacing bulbs ................188,190
turning on and off ....................17
warning chime ..........................14
Heating ........................................18
auxiliary heater and air
conditioner ................................23
heater only system ...................18
heating and
air conditioning system ............20
Hood ..........................................151
Ignition .......................................206
positions of the ignition ...........58
Infant seats (see Safety seats) ..95
Inspection/maintenance
(I/M) testing ..............................187Instrument panel
cleaning ...................................197
cluster .................................10,197
lighting up
panel and interior .....................18
location of components ............10
Jump-starting your vehicle ......144
Keys
key in ignition chime ...............14
positions of the ignition ...........58
Lamps
bulb replacement
specifications chart ................193
cargo lamps ...............................18
daytime running light ...............17
headlamps .................................17
headlamps, flash to pass ..........18
instrument panel, dimming .....18
interior lamps ...........................65
replacing bulbs ..188,190,191,192
Lane change indicator
(see Turn signal) ........................59
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) .....10,110
brake ..........................................10
charging system ........................12
check coolant ............................13
engine oil pressure ...................13
high beam .................................13
safety belt .................................12
service engine soon ..................10
turn signal indicator .................13
Load limits .................................118
GAWR ......................................118
GVWR ......................................118
trailer towing ..........................118
Loading instructions .................119
Lubricant specifications ....203,206
Lumbar support, seats ...............73
Mirrors
side view mirrors (power) .......67
Index
225

Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity Refer toRefill capacitiesin the
Capacities and specifications
chapter.
Engine oil capacity-gasoline engine
(includes filter change)5.7L (6.0 quarts). Use Motorcraft
SAE 5W-30 Super Premium Motor
Oil, Ford specification
WSS-M2C153-G.
Engine oil capacity-diesel engine Refer to the7.3 Liter Power
Stroke Direct Injection Turbo
Diesel Owner's Guide
Supplement.
Tire size and pressure Refer to the Certification Label on
driver's door panel.
Hood release Pull handle under the left side of
the instrument panel.
Coolant capacity-gasoline engine
1Refer toRefill capacitiesin the
Capacities and specifications
chapter.
Coolant capacity-diesel engine
1Refer to the7.3 Liter Power
Stroke Direct Injection Turbo
Diesel Owner's Guide
Supplement.
Power steering fluid capacity Fill to line on reservoir. Use
Motorcraft MERCONtAT F.
Automatic transmission fluid
capacity-4R70W
213.1L (13.9 quarts). Use
Motorcraft MERCONtV ATF.3
Automatic transmission fluid
capacity-4R100 except E-Super
Duty
2
15.0L (15.9 quarts). Use
Motorcraft MERCONtAT F.3
Automatic transmission fluid
capacity-4R100 E-Super Duty215.5L (16.4 quarts). Use
Motorcraft MERCONtAT F.3
Windshield washer fluid 4.0L (4.2 quarts). Use Ultra-Clear
Windshield Washer Concentrate.
Filling station information
231

1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your Scheduled Maintenance Guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
3Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
Filling station information
232