headlamp FORD E SERIES 2000 4.G User Guide

If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
²Headlamps
²Tail lamps
²Brakelamps
²High-mount brakelamp
²Turn signals
²Backup lamps
²License plate lamp
Do not remove lamp bulbs unless they will be replaced immediately. If a
bulb is removed for an extended period of time, contaminants may enter
the lamp housings and affect performance.
Replacing headlamp bulbs (aerodynamic)
To remove the headlamp bulb:
1. Make sure headlamp switch is in OFF position.
2. Open the hood.
Maintenance and care
188

3. Push each clip tab toward the
engine compartment and lift upward
to the stop position.
4. Remove the headlamp assembly.
5. Disconnect the electrical
connector from the bulb by pulling
rearward.
6. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) to free it
from the bulb socket, and slide the
ring off the plastic base. Keep the
ring to retain the new bulb.
7. Without turning, remove the old
bulb from lamp assembly by gently
pulling it straight back out of the
lamp assembly and replace.
To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children's reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
1. With the flat side of the bulb's plastic base facing upward, insert the
glass end of the bulb into the lamp assembly. You may need to turn the
bulb left or right to align the grooves in the plastic base with the tabs in
the lamp assembly. When the grooves are aligned, push the bulb into the
socket until the plastic base contacts the rear of the lamp assembly.
Maintenance and care
189

2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the lamp assembly by rotating clockwise until you feel a ªstop.º
3. Install the electrical connector into the rear of the plastic base until it
snaps, locking it into position.
4. Install the headlamp assembly into the vehicle and secure it with the
clip tabs.
5. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing headlamp bulbs (low series)
To remove the headlamp bulb:
1. Make sure headlamp switch is in OFF position.
2. Open the hood.
3. Remove the two headlamp screws
and bezel from the headlamp
housing.
4. Remove the four headlamp bulb
retaining screws.
5. Disconnect the electrical
connector from the bulb.
6. Remove the headlamp.
To install the new bulb, follow the removal procedures in reverse order.
Maintenance and care
190

Replacing front parking lamp/turn signal bulbs
1. Make sure the headlamp control is in the OFF position.
2. Open the hood.
3. Remove two screws and pull lamp assembly away from the vehicle.
4. Rotate the bulb socket
counterclockwise and remove.
5. Carefully pull out the bulb
straight out of the socket and push
in new bulb.
To complete installation, follow the
removal procedures in reverse order.
Replacing high-mount brakelamp bulbs
The interior cargo lamp (if equipped) will have to be removed from
under the high-mount brakelamp assembly located inside the vehicle.
To change the high-mount
brakelamp bulbs:
1. Remove the two screws from the
high-mount brakelamp assembly.
2. Remove the bulb from the lamp
assembly by turning
counterclockwise.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
4. Install bulb socket in lamp assembly by turning clockwise.
5. Install brakelamp assembly on the vehicle with two screws.
Maintenance and care
191

USING THE RIGHT BULBS
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized ªD.O.T.º for North America and an
ªEº for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Number of
bulbsTrade number
Headlamps (low series) 2 H5054
Headlamps (high series) 2 9007
Park lamp and turn signal (front) 2 3157 NAK
(amber)
Back-up lamps 2 3156K
License plate lamp 1 168
Stop/tail/turn/side marker lamp 2 3357 K
High-mount brakelamp 2 912
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Map/reading lamp 2 211-2
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
CLEANING AND CARING FOR YOUR VEHICLE
Refer to the Customer Assistance chapter for a list of Ford-approved
cleaners, polishes and waxes.
Maintenance and care
193

engine coolant
temperature gauge ...................15
engine oil pressure gauge ........15
fuel gauge ..................................14
odometer ...................................16
speedometer .............................14
trip odometer ............................16
GAWR
(Gross Axle Weight Rating) .....118
calculating ...............................120
definition .................................118
driving with a heavy load ......118
location ....................................118
GVWR (Gross
Vehicle Weight Rating) .............118
calculating ........................118,120
definition .................................118
driving with a heavy load ......118
location ....................................118
Hazard flashers .........................128
Headlamps ...................................17
aiming ......................................193
bulb specifications ..................193
daytime running lights .............17
flash to pass ..............................18
high beam ............................13,17
replacing bulbs ................188,190
turning on and off ....................17
warning chime ..........................14
Heating ........................................18
auxiliary heater and air
conditioner ................................23
heater only system ...................18
heating and
air conditioning system ............20
Hood ..........................................151
Ignition .......................................206
positions of the ignition ...........58
Infant seats (see Safety seats) ..95
Inspection/maintenance
(I/M) testing ..............................187Instrument panel
cleaning ...................................197
cluster .................................10,197
lighting up
panel and interior .....................18
location of components ............10
Jump-starting your vehicle ......144
Keys
key in ignition chime ...............14
positions of the ignition ...........58
Lamps
bulb replacement
specifications chart ................193
cargo lamps ...............................18
daytime running light ...............17
headlamps .................................17
headlamps, flash to pass ..........18
instrument panel, dimming .....18
interior lamps ...........................65
replacing bulbs ..188,190,191,192
Lane change indicator
(see Turn signal) ........................59
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) .....10,110
brake ..........................................10
charging system ........................12
check coolant ............................13
engine oil pressure ...................13
high beam .................................13
safety belt .................................12
service engine soon ..................10
turn signal indicator .................13
Load limits .................................118
GAWR ......................................118
GVWR ......................................118
trailer towing ..........................118
Loading instructions .................119
Lubricant specifications ....203,206
Lumbar support, seats ...............73
Mirrors
side view mirrors (power) .......67
Index
225