lights FORD E SERIES 2003 4.G User Guide

Replacing high-mount brakelamp bulbs
The interior cargo lamp (if equipped), on vehicles without a rear
headliner, will have to be removed from under the high-mount brakelamp
assembly located inside the vehicle. Then:
1. Remove the two screws from the
high-mount brakelamp assembly and
lift the lamp from the vehicle.
2. Remove the bulb socket from the
lamp assembly by turning
counterclockwise.
3. Carefully pull the bulb straight
out of the socket.
To install the new bulb, follow the removal procedure in reverse order.
Replacing license plate lamp bulbs
1. Turn the headlamp switch to OFF
and then remove the two screws
and the license plate lamp assembly
from the rear door.
2. Remove bulb socket from lamp
assembly by turning
counterclockwise.
3. Pull the bulb out from socket and
push in the new bulb.
To install the new bulb, follow the removal procedures in reverse order.
Lights
59

Replacing tail lamp/turn/backup lamp bulbs
1. Turn the headlamp switch to the
OFF position and then remove the
four screws and the lamp assembly
from vehicle.
2. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
To install the lamp, follow the removal procedures in reverse order.
Replacing brake/tail/backup lamp bulbs — Chassis or cutaway cab
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the four screws and the
lamp from the lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
Lights
60

To reprogram the remote entry
transmitters:
1. Ensure the vehicle is
electronically unlocked.
2. Put the key in the ignition.
3. Turn the key from the LOCK
position to OFF.
4. Cycle, eight times, rapidly (within
10 seconds) between the OFF position and ON.Note:The eighth turn
must end in the ON position.
5. The doors will lock, then unlock, to confirm that the programming
mode has been activated.
6. Within 20 seconds press any button on the remote entry transmitter.
Note:If more than 20 seconds have passed you will need to start the
procedure over again.
7. The doors will lock, then unlock, to confirm that this remote entry
transmitter has been programmed.
8. Repeat Step 6 to program each additional remote entry transmitter.
9. Turn the ignition to the OFF position after you have finished
programming all of the remote entry transmitters.
10. The doors will lock, then unlock, to confirm that the programming
mode has been exited.
Illuminated entry
The interior lamps illuminate when the remote entry system is used to
unlock the door(s) or sound the personal alarm.
The illuminated entry system will turn off the interior lights if:
•the ignition switch is turned to the RUN or ACC position, or
•the remote transmitter lock control is pressed, or
•after 25 seconds of illumination.
The dome lamp control (if equipped) mustnotbe set to the OFF
position for the illuminated entry system to operate.
The inside lights will not turn off if:
•they have been turned on with the dimmer control, or
•any door is open.
3
1
2
5
4
Locks and Security
74

STARTING
Positions of the ignition
1. ACCESSORY, allows the electrical
accessories such as the radio to
operate while the engine is not
running.
2. LOCK, locks the automatic
transmission gearshift lever and
allows key removal.
3. OFF, shuts off the engine and all
accessories without locking the
steering wheel. This position also allows the automatic transmission shift
lever to be moved from the P (Park) position without the brake pedal
being depressed.
In the ignition OFF position, the automatic transmission shift
lever can be moved from the P (Park) position without the brake
pedal depressed. To avoid unwanted vehicle movement, always set the
parking brake.
4. ON, all electrical circuits operational. Warning lights illuminated. Key
position when driving.
5. START, cranks the engine. Release the key as soon as the engine
starts.
Preparing to start your vehicle
Engine starting is controlled by the powertrain control system. This
system meets all Canadian Interference-Causing Equipment standard
requirements regulating the impulse electrical field strength of radio
noise.
When starting a fuel-injected engine, don’t press the accelerator before
or during starting. Only use the accelerator when you have difficulty
starting the engine. For more information on starting the vehicle, refer to
Starting the enginein this chapter.
Extended idling at high engine speeds can produce very high
temperatures in the engine and exhaust system, creating the risk
of fire or other damage.
3
1
2
5
4
Driving
111

•Turn the key to 4 (ON) without
turning the key to 5 (START).
Make sure the corresponding lights illuminate or illuminate briefly. If a
light fails to illuminate, have the vehicle serviced.
•If the driver’s safety belt is fastened, the
light may not illuminate.
Starting the engine
1. Turn the key to 4 (ON) without
turning the key to 5 (START).
2. Turn the key to 5 (START), then
release the key as soon as the
engine starts. Excessive cranking
could damage the starter.
Note:If the engine does not start within five seconds on the first try,
turn the key to 3 (OFF), wait 10 seconds and try again. If the engine still
fails to start, press the accelerator to the floor and try again; this will
allow the engine to crank with the fuel shut off in case the engine is
flooded with fuel.
1
2
34
5
3
2
1
5
4
Driving
113

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
11 30A** IDM relay (Diesel only)
12 60A** Engine compartment fuses 25, 27
13 50A** Blower motor relay (blower motor)
14 30A** Trailer running lamps relay, Trailer
backup lamps relay
15 40A** Main light switch, Daytime Running
Lights (DRL)
16 50A** Auxiliary blower motor relay
17 30A** Fuel pump relay
18 60A** I/P fuses 33, 37, 39, 40, 41
19 60A** 4WABS module
20 20A** Electric brake controller
21 50A** Modified vehicle power
22 40A** Trailer battery charge relay, Modified
vehicles
23 60A** Ignition switch, Fuse panel
24 30A* Natural gas tank valves (NGV only)
25 20A* NGV module (NGV only)
26 10A* A/C clutch (4.2L only)
27 15A* DRL module, Horn relay
28—PCM diode
29—Not used
A—Marker lamps relay
B—Stop lamp relay
C—Trailer backup lamps relay
D—Trailer running lamps relay
E—Trailer battery charge relay
F—IDM relay (Diesel only), A/C clutch
relay (4.2L only)
G—PCM relay
H—Blower motor relay
Roadside Emergencies
146

emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the“Service Engine Soon”light, charging system warning
light or the temperature warning light, fluid leaks, strange odors, smoke
or loss of engine power, could indicate that the emission control system
is not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your“Check Engine/Service Engine
Soon”light is on, refer to the description in theWarning lights and
chimessection of theInstrument clusterchapter. Your vehicle may not
pass the I/M test with the“Check Engine/Service Engine Soon”light on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a“not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
Maintenance and Specifications
202

Travel equipment
Auto head lamps with DRL
Bicycle rack
Cell phone holder
Console (Engine cover)
Daytime running lights (DRL)
First aid and highway kits
Fog lights
Hitch mount bicycle carrier
Inside mirror, electrochromic with compass (with and without
temperature display)
Removable roof rack
Running boards—Aluminum and Platinum elliptical
Speed control
Tailgate table
TracRac
Trailer hitch (Class III)
Trailer hitch bars and balls
Trailer hitch wiring adaptor
Protection and appearance equipment
Air bag anti-theft locks
Battery warmer
Carpet floor mats
Cleaners, waxes and polishes
Door edge guards
Flat splash guards
Front end covers (full)
Hood deflector
Rear step bumpers
Side window air deflectors
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
Accessories
225

Fluid capacities .........................213
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................116
Fuel ............................................194
calculating fuel economy .......198
cap ...........................................196
capacity ...................................213
choosing the right fuel ...........196
comparisons with EPA fuel
economy estimates .................201
detergent in fuel .....................197
filling your vehicle with
fuel ...........................194, 196, 198
filter, specifications ........198, 212
fuel pump shut-off switch .....139
improving fuel economy ........198
octane rating ...................197, 220
quality ......................................197
running out of fuel .................198
safety information relating to
automotive fuels .....................194
Fuses ..................................140–141
G
Garage door opener ....................63
Gas cap (see Fuel cap) ............196
Gas mileage (see Fuel
economy) ...................................198
Gauges .........................................13
GAWR (Gross Axle Weight
Rating) .......................................122
calculating ...............................124
definition .................................122
driving with a heavy load ......122
location ....................................122
GVWR (Gross Vehicle Weight
Rating) .......................................122
calculating .......................122, 124definition .................................122
driving with a heavy load ......122
location ....................................122
H
Headlamps ...................................53
aiming ........................................54
bulb specifications ....................55
daytime running lights .............53
flash to pass ..............................54
high beam .................................53
replacing bulbs ...................56–57
turning on and off ....................53
Heating
heater only system .............50, 52
heating and air conditioning
system .......................................51
Hood ..........................................177
I
Ignition ...............................111, 220
Infant seats (see Safety seats) ..99
Inspection/maintenance (I/M)
testing ........................................202
Instrument panel
cleaning ...................................173
cluster ........................................10
lighting up panel and
interior .......................................54
J
Jump-starting your vehicle ......155
K
Keys
positions of the ignition .........111
Index
229

L
Lamps
bulb replacement
specifications chart ..................55
cargo lamps ...............................54
daytime running light ...............53
headlamps .................................53
headlamps, flash to pass ..........54
instrument panel, dimming .....54
interior lamps ...........................55
replacing bulbs ...................55–60
Lane change indicator
(see Turn signal) ........................54
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........114
speed control ............................69
Load limits .................................122
GAWR ......................................122
GVWR ......................................122
trailer towing ..........................122
Loading instructions .................124
Lubricant specifications ...217, 220
Lumbar support, seats ...............76
M
Mirrors
fold away ...................................67
side view mirrors (power) .......66
Motorcraft parts ................198, 212
O
Octane rating ............................197
Oil (see Engine oil) ..................179
P
Parking brake ............................115Parts (see Motorcraft parts) ....212
Power distribution box (see
Fuses) ........................................144
Power door locks ........................71
Power point .................................65
Power steering ..........................115
fluid, checking and adding ....203
fluid, refill capacity ................213
fluid, specifications .........217, 220
Power Windows ...........................66
Preparing to drive your
vehicle ........................................116
R
Radio ..........................15, 17, 20, 24
Relays ................................140, 147
Remote entry system
illuminated entry ......................74
locking/unlocking doors ...........71
Roadside assistance ..................137
S
Safety belts (see Safety
restraints) ........................80, 82–85
Safety defects, reporting ..........169
Safety restraints ..............80, 82–85
belt minder ...............................86
cleaning the safety belts ..........90
extension assembly ..................90
for adults .............................82–84
for children .........................95–96
lap belt ......................................85
warning light and chime ..........86
Safety seats for children ............99
Seat belts (see Safety
restraints) ....................................80
Index
230