engine coolant FORD E SERIES 2004 4.G 7.3L Diesel Supplement Manual

REFILL CAPACITIES
Component Capacity
Cooling system (E-Series)1, 2, 328.5L (30.0 quarts)
Cooling system (F-Series and Excursion)1, 331.0L (32.75 quarts)
Engine oil414.2 L (15.0 quarts)
Fuel tank (F-Series) Refer to Owner Guide
Fuel tank (Excursion) 166.6L (44.0 gallons)
Fuel tank (E-Series)
5132.5L (35.0 gallons)
Radiator cap 90 kPa (13 psi)
Manual transmission
65.5L (5.8 quarts)
Automatic transmission Refer to Owner Guide
1Includes heater and 4.7L (5 quarts) in coolant recovery.
2Add 2.5L (2.6 quarts) if equipped with auxiliary heater option.
3Add the coolant type originally equipped in your vehicle. For vehicles
filled with Motorcraft Premium Engine Coolant (green-colored) add
1.89L (4 pints) of supplemental coolant additive, FW-16 or equivalent,
meeting Ford Specification ESN-M99B169–A.
4Includes 1.9L (2 quarts) in engine oil filter.
5Optional DRW cutaway and all standard E-450 models are 208.2L (55.0
gallons).
6Use Motorcraft MERCON
ATF, Motorcraft part number XT-2–QDX,
meeting Ford specification MERCON
.
BULB SPECIFICATIONS
Lamp descriptionNumber of bulbs
requiredTrade number
Wait to Start Light 1 194
Water-in-Fuel Light 1 194
Engine Temp. Light 1 194
Capacities and specifications
48

LUBRICANT AND MAINTENANCE MATERIALS SPECIFICATIONS
ItemFord Part
NameFord Part
NumberFord Specification
Engine OilMotorcraft
Motor Oil
15W40 Super
Duty, 10W30
Super DutyXO-15W40-QSD,
XO-10W30-QSDWSS-M2C171-C,
CH-4/SJ/SL, DHD-1
Engine Oil
Filter (Use this
filter Only)-F4TZ-6731-A
(FL-1995)-
Air Filter
(F-Series and
Excursion)
1- FA-1680 ES-E95AE-9601-AA
Air Filter
(E-Series)
(2 Required)- FA-1618 ES-E95AE-9601-AA
Battery
(2 Required)- BXT-65-750 -
Engine
Coolant
2
Motorcraft
Premium
Engine Coolant
(green-colored)VC-4–A (US)
or CXC-10
(Canada)ESE-M97B44–A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51–A1
Engine Coolant
Additive
3
Motorcraft
Heavy Duty
Cooling System
AdditiveFW-16 ESN-M99B169–A
Manual
TransmissionMotorcraft
MERCON
AT FXT-2–QDX MERCON

1Always use the authorized Motorcraft air filter listed.
Failure to use the correct air filter may result in severe engine
damage.
2Add the engine coolant type originally equipped with your vehicle.
3Use only when filling with Motorcraft Premium Engine Coolant
(green-colored).
Capacities and specifications
49

E-SERIES ENGINE COMPARTMENT
1. Battery
2. Windshield washer fluid reservoir
3. Engine oil dipstick
4. Fuel filter/water separator drain valve release handle
5. Automatic transmission fluid dipstick
6. Air filter assembly
7. Engine oil filler
8. Air filter restriction gauge
9. Power steering fluid reservoir
10. Brake fluid reservoir
11. Engine coolant recovery reservoir
1
2345678910
11
Service points
50

F-SERIES AND EXCURSION ENGINE COMPARTMENT
1. Battery (dual batteries shown)
2. Engine coolant recovery reservoir
3. Engine oil filler
4. Engine oil dipstick
5. Automatic transmission dipstick (if equipped)
6. Fuel filter drain valve
7. Clutch fluid reservoir (if equipped)
8. Brake fluid reservoir
9. Air filter restriction gauge
10. Air filter assembly
11. Power steering fluid reservoir
12. Windshield washer fluid reservoir
Service points
51