instrument panel FORD E SERIES 2004 4.G User Guide

The high-current fuses are coded as follows.
Fuse/RelayLocation Fuse Amp
Rating Power Distribution Box
Description
1 — Powertrain Control Module (PCM) diode
2 — Alternative Fuel Control Module (AFCM) diode (Natural gas
vehicle only)
3 10A* Daytime Running Lamps (DRL) module, A/C clutch
4 20A* Natural Gas Vehicle (NGV) tank solenoids (natural gas vehicle
only)
5 15A* Horn relay
6 2A* Brake pressure switch
7 60A** Ignition switch, Fuse panel, Accessory delay
8 40A** Trailer battery charge relay
9 50A** Modified vehicle power
10 30A** Electric brake controller
11 60A** 4-Wheel Anti-lock Brake System (4WABS)
12 60A** I/P fuses 29, 34, 35, 38, 40 and 41
13 20A** Fuel pump relay
14 50A** Auxiliary blower relay
15 30A** Main light switch
16 — Not used
17 50A** Blower motor relay (blower motor)
18 60A** Engine compartment fuses 3, 5, 23 and 26, Instrument panel fuses
26 and 32, Diesel start relay
(Diesel engine only)
19 50A** IDM relay (Diesel engine only)
2004 Econoline (eco)
Owners Guide (post-2002-fmt)
USA English (fus)
Roadside Emergencies
140

Relay modules
Instrument panel relay module
The instrument panel relay module is located behind the radio in the
center of the instrument panel. Have a certified technician or your dealer
service this module, if required.
The relays are coded as follows:
Relay location Description
1 Interior lamps
2 Open
3 Roof marker lamps
4 Battery saver
Engine compartment relay module
The engine compartment relay module is located in one of two places
depending on which type of engine your vehicle is equipped with:
•Gasoline engine: driver side of the engine compartment above the
brake master cylinder.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
142

•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
•Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Motorcraft Extra Strength
Upholstery Cleaner (ZC-41).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Cleaning
169

OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and release the auxiliary latch that is
located in the center top of the grill.
3. Lift the hood and secure it with the prop rod.
HOOD
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
173

VEHICLE IDENTIFICATION NUMBER
Complete Ford built vehicles
The vehicle identification number is attached to your vehicle in the
following places:
•On the metal tag attached to the top of the instrument panel on the
driver’s side.
•On the certification label. This
label is required by the National
Highway Traffic Safety
Administration and is made of
special material. If it is tampered
with, it will be destroyed or a
destruction pattern will appear.
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
228

A
Accessory delay ..........................63
Air bag supplemental restraint
system ..........................................89
and child safety seats ..............91
description ................................89
disposal ......................................93
driver air bag ............................91
indicator light ...........................93
operation ...................................91
passenger air bag .....................91
Air cleaner filter .......202–203, 217
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................184
Anti-lock brake system
(see Brakes) ..............................112
Audio system
(see Radio) ................15, 17, 19, 22
Automatic transmission
driving an automatic
overdrive .................................116
fluid, adding ............................200
fluid, checking ........................200
fluid, refill capacities ..............218
fluid, specification ..................225
Auxiliary power point .................62
Axle
lubricant specifications ..222, 225
refill capacities ........................218
traction lok ..............................113
B
Battery .......................................178
acid, treating emergencies .....178
disconnecting ..........................180
jumping a disabled battery ....151maintenance-free ....................178
replacement, specifications ...217
servicing ..................................178
BeltMinder ...................................84
Brakes ........................................111
anti-lock ...................................112
anti-lock brake system (ABS)
warning light ...........................112
fluid, checking and adding ....200
fluid, refill capacities ..............218
fluid, specifications .........222, 225
lubricant specifications ..222, 225
parking ....................................112
shift interlock ..........................115
Break-in period .............................5
Bulbs ............................................53
C
Calculating load ........................123
Capacities for refilling fluids ....218
Cassette tape player ...................22
CD-single premium .....................15
Cell phone use ............................62
Child safety restraints ................94
child safety belts ......................94
Child safety seats ........................97
in front seat ..............................98
in rear seat ................................98
tether anchorage hardware ...101
Cleaning your vehicle
engine compartment ..............167
exterior ....................................170
instrument panel ....................169
interior .....................................169
interior trim ............................169
plastic parts ............................168
safety belts ..............................169
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
234

checking and adding ..............175
dipstick ....................................175
filter, specifications ........177, 217
recommendations ...................177
refill capacities ........................218
specifications ..................222, 225
Exhaust fumes ..........................111
F
Fail safe cooling ........................188
Fluid capacities .........................218
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................113
Fuel ............................................189
calculating fuel economy .......194
cap ...........................................191
capacity ...................................218
choosing the right fuel ...........192
comparisons with EPA fuel
economy estimates .................196
detergent in fuel .....................193
filling your vehicle with
fuel ...........................189, 191, 194
filter, specifications ........193, 217
fuel pump shut-off switch .....133
improving fuel economy ........194
octane rating ...........192, 225–226
quality ......................................192
running out of fuel .................193
safety information relating to
automotive fuels .....................189
Fuses ..........................................135
G
Garage door opener ....................59
Gas cap (see Fuel cap) ............191Gas mileage
(see Fuel economy) .................194
Gauges .........................................13
GAWR (Gross Axle Weight
Rating)
calculating ...............................123
GVWR (Gross Vehicle Weight
Rating)
calculating ...............................123
H
Hazard flashers .........................133
Headlamps ...................................50
aiming ........................................52
bulb specifications ....................53
daytime running lights .............50
flash to pass ..............................51
high beam .................................51
replacing bulbs ...................54–55
turning on and off ....................50
Heating
heater only system .............47, 49
heating and air conditioning
system .......................................48
Hood ..........................................173
I
Ignition .......................108, 225–226
Infant seats (see Safety seats) ..97
Inspection/maintenance (I/M)
testing ........................................198
Instrument panel
cleaning ...................................169
cluster ........................................10
lighting up panel and
interior .......................................51
J
Jump-starting your vehicle ......151
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
236

K
Keys
positions of the ignition .........108
L
Lamps
bulb replacement
specifications chart ..................53
daytime running light ...............50
headlamps .................................50
headlamps, flash to pass ..........51
instrument panel, dimming .....51
interior lamps ...........................52
replacing bulbs ...................53–57
Lane change indicator
(see Turn signal) ........................52
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........112
Load limits .................................120
Loading instructions .................123
Lubricant specifications ...222, 225
Lumbar support, seats ...............74
M
Mirrors
fold away ...................................64
side view mirrors (power) .......63
Motorcraft parts ................193, 217
O
Octane rating ............................192
Oil (see Engine oil) ..................175
P
Parking brake ............................112Parts (see Motorcraft parts) ....217
Power distribution box
(see Fuses) ...............................139
Power door locks ........................68
Power point .................................62
Power steering ..........................113
fluid, checking and adding ....199
fluid, refill capacity ................218
fluid, specifications .........222, 225
Power Windows ...........................63
Preparing to drive your
vehicle ........................................113
R
Radio ..........................15, 17, 19, 22
Rear seat entertainment
system ..........................................26
Relays ................................135, 142
Remote entry system
illuminated entry ................50, 72
locking/unlocking doors ...........68
Roadside assistance ..................132
S
Safety Belt Maintenance ............88
Safety belts (see Safety
restraints) ..............................79–83
Safety defects, reporting ..........165
Safety restraints ....................79–83
belt minder ...............................84
extension assembly ..................88
for adults .............................80–82
for children .........................93–94
lap belt ......................................83
safety belt maintenance ...........88
warning light and chime ..........84
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
237