brake FORD E SERIES 2005 4.G Owners Manual

Seating and Safety Restraints 67
Seating 67
Safety restraints 73
Air bags 83
Child restraints 87
Tires, Wheels and Loading 103
Tire Information 106
Tire Inflation 107
Changing tires 111
Lug Nut Torque 119
Vehicle loading 129
Trailer towing 135
Recreational towing 146
Driving 147
Starting 147
Brakes 151
Transmission operation 155
Roadside Emergencies 165
Getting roadside assistance 165
Hazard flasher switch 166
Fuel pump shut-off switch 166
Fuses and relays 168
Jump starting 176
Wrecker towing 181
Customer Assistance 182
Reporting safety defects (U.S. only) 190
Cleaning 191
Underbody preservation 195
Table of Contents
2
REVIEW COPY
2005 Econoline(eco), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)

SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage,
Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke
Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions
Defect and Emissions Performance Warranties. For a detailed description
of what is covered and what is not covered, refer to theWarranty Guide
that is provided to you along with your Owner’s Guide.
Service Data Recording
Service data recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada, and service and repair facilities may
access vehicle diagnostic information through a direct connection to your
vehicle when diagnosing or servicing your vehicle.
Event Data Recording
Other modules in your vehicle — event data recorders — are capable of
collecting and storing data during a crash or near crash event. The
recorded information may assist in the investigation of such an event.
The modules may record information about both the vehicle and the
occupants, potentially including information such as:
•how various systems in your vehicle were operating;
•whether or not the driver and passenger seatbelts were buckled;
•how far (if at all) the driver was depressing the accelerator and/or the
brake pedal;
•how fast the vehicle was traveling; and
•where the driver was positioning the steering wheel.
To access this information, special equipment must be directly connected
to the recording modules. Ford Motor Company and Ford of Canada do
not access event data recorder information without obtaining consent,
unless pursuant to court order or where required by law enforcement,
other government authorities or other third parties acting with lawful
authority. Other parties may seek to access the information
independently of Ford Motor Company and Ford of Canada.
REVIEW COPY
2005 Econoline(eco), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Introduction
6

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Powertrain MalfunctionSpeed Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
REVIEW COPY
2005 Econoline(eco), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Introduction
10

Electronic throttle control (if
equipped):Illuminates when the
engine has defaulted to a
’limp-home’ operation. Report the
fault to a dealer at the earliest opportunity.
Check fuel cap:Illuminates when
the fuel cap may not be properly
installed. Continued driving with
this light on may cause the Service
Engine Soon warning light to come
on, refer toFuel filler capin the
Maintenance and Specificationchapter.
Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position
when the engine is not running, or in a position between ON and START,
or by applying the parking brake when the ignition is turned to the ON
position. If the brake system warning light does not illuminate at this
time, seek service immediately from your dealership. Illumination after
releasing the parking brake indicates low brake fluid level and the brake
system should be inspected immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
Anti-lock brake system:
If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal braking
is still functional unless the brake warning light also is illuminated.
Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also sound when a malfunction in the
supplemental restraint system has been detected.
P!
BRAKE
ABS
REVIEW COPY
2005 Econoline(eco), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Instrument Cluster
13

Key-in-ignition warning chime:Sounds when the key is left in the
ignition in the OFF/LOCK or ACCESSORY position and the driver’s door
is opened.
Headlamps on warning chime:Sounds when the headlamps or parking
lamps are on, the ignition is off (the key is not in the ignition) and the
driver’s door is opened.
Parking brake ON warning chime:Sounds when the parking brake is
set, the engine is running and the vehicle is driven more than 3 mph (5
km).
GAUGES
Speedometer:Indicates the
current vehicle speed.
REVIEW COPY
2005 Econoline(eco), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Instrument Cluster
15

HEADLAMP CONTROL
•The first position turns on the
parking, tail, license plate and
side marker lamps.
•The outer position turns on the
headlamps.
Battery saver
The battery saver will turn off the courtesy lamps in 10 minutes if a door
is left open and the key is not in the ignition. The battery saver will also
shut off the demand interior lamps 30 minutes after the ignition control
has been turned off and key removed.
The battery saver can be programmed to turn all the interior lamps off
after two minutes. - Have all doors closed before starting the procedure:
1. Put key into the RUN position (Do not start the vehicle).
2. After the odometer is displayed, press and release the rest button 10
times. (Step 2 must be completed in 60 seconds)
3. The words ’Battery Saver’ will be displayed.
4. Press the reset button to select/toggle between ’2 minutes’ or ’30
minutes’ duration.
5. Once your time choice is displayed, wait until the odometer is
displayed (approximately 30 seconds).
6. The battery saver feature will now work with the new time duration.
Note:The vehicle comes from the factory set at 2 minutes. The vehicle
will automatically change to 30 minutes, regardless of its current
duration, once the odometer reads over 50 miles.
Daytime running lamps (DRL) (if equipped)
Turns the headlamps on with a reduced output.
To activate:
•the ignition must be in the ON position,
•the headlamp control is in the OFF or parking lamp position and
•the parking brake must be disengaged.
REVIEW COPY
2005 Econoline(eco), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Lights
Lights
42

Front and rear courtesy/reading
lamps
The dome portion of the lamp, the
center light, can be turned on when
the headlamp control is rotated fully
counterclockwise or when any door
is opened.
The reading lamp portion, the two outer lights, can only be toggled on
and off at the lamp.
BULBS
Replacing exterior bulbs
Check the operation of all the bulbs frequently.
Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized “D.O.T.” for North America and an
“E” for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Number
of bulbsTrade number
Headlamps (sealed beam) 2 H5054
Headlamps (aerodynamic) 2 9007
Park lamp and turn signal (front) 2 4157K or 3157K
Back-up lamps 2 3156K or 3156
License plate lamp 1 168
Stop/tail/turn/side marker lamp 2 3457K or 3357K
High-mount brakelamp 2 912
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Map/reading lamp 2 211-2
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
REVIEW COPY
2005 Econoline(eco), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Lights
47

Replacing high-mount brakelamp bulbs
The interior cargo lamp (if equipped), on vehicles without a rear
headliner, will have to be removed from under the high-mount brakelamp
assembly located inside the vehicle. Then:
1. Remove the two screws from the
high-mount brakelamp assembly and
lift the lamp from the vehicle.
2. Remove the bulb socket from the
lamp assembly by turning
counterclockwise.
3. Carefully pull the bulb straight
out of the socket.
To install the new bulb, follow the removal procedure in reverse order.
Replacing license plate lamp bulbs
1. Turn the headlamp switch to OFF
and then remove the two screws
and the license plate lamp assembly
from the rear door.
2. Remove bulb socket from lamp
assembly by turning
counterclockwise.
3. Pull the bulb out from socket and
push in the new bulb.
To install the new bulb, follow the removal procedures in reverse order.
REVIEW COPY
2005 Econoline(eco), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Lights
50

The telescoping feature (if
equipped) allows the mirror to
extend approximately 3.15 inches
(80 mm). This feature is especially
useful to the driver when towing a
trailer.
SPEED CONTROL (IF EQUIPPED)
With speed control set, you can maintain a speed of 30 mph (48 km/h)
or more without keeping your foot on the accelerator pedal. Speed
control does not work at speeds below 30 mph (48 km/h).
Do not use the speed control in heavy traffic or on roads that
are winding, slippery or unpaved.
Setting speed control
The controls for using your speed
control are located on the steering
wheel for your convenience.
1. Press the ON control and release
it.
2. Accelerate to the desired speed.
3. Press the SET ACCEL control
and release it.
4. Take your foot off the accelerator
pedal.
Note:
•Vehicle speed may vary
momentarily when driving up and
down a steep hill.
•If the vehicle speed increases above the set speed on a downhill, you
may want to apply the brakes to reduce the speed.
•If the vehicle speed decreases more than 10 mph (16 km/h) below
your set speed on an uphill, your speed control will disengage.
RES
SET
ACCEL
COAST
REVIEW COPY
2005 Econoline(eco), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Driver Controls
59

•Depress the brake pedal until the
desired vehicle speed is reached,
press the SET ACCEL control.
Turning off speed control
There are two ways to turn off the
speed control:
•Depress the brake pedal. This will
not erase your vehicle’s
previously set speed.
•Press the speed control OFF
control.
Note:When you turn off the speed control or the ignition, your speed
control set speed memory is erased.
RES
SET
ACCEL
COAST
REVIEW COPY
2005 Econoline(eco), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Driver Controls
61