check engine FORD E SERIES 2006 4.G Owner's Manual

POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCON
AT F.
Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°
– 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
For E-450 and E-550 vehicles with the Hydro-Boost Brake
System, do not press the brake pedal after the engine has been
turned off. Pressing the brake pedal after the engine has been turned
off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
FULL COLD
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6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
MAX
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4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles (30
km) of driving.
You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (150°F-170°F
[66°C-77°C]).
The transmission fluid should be in
this range if at ambient temperature
(50°F-95°F [10°C-35°C]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
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Automatic transmission fluid filter (if equipped)
The TorqShift automatic
transmission is equipped with a
serviceable external fluid filter
mounted on the driver’s side of the
transmission. Refer to the
scheduled maintenance
informationfor service intervals.
To replace the transmission filter:
1. Shut off the engine.
2. Unscrew remote filter housing.
3. Replace filter with a new authorized Motorcraft filter element. Refer to
theMotorcraft part numberschart in this chapter.
4. Reinstall housing and check transmission fluid level using procedure in
this section.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
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3Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below
bottom of fill hole. Fill Visteon axles 1/4 inch to 9/16 inch (6 mm to 14
mm) below bottom of fill hole.
4Visteon Traction-Lok axles require 4 oz. (118 ml) of Additive Friction
Modifier XL–3 or equivalent. Dana limited-slip axles (E250/350/450/550)
require 8 oz. (237 ml) of Additive Friction Modifier XL–3 or equivalent
meeting Ford specification EST-M2C118-A.
5Optional fuel tank 55 gallons (208 L).
6Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourscheduled maintenance informationto
determine the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCON
and MERCON
V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCON
type
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCON
V type fluid.
MERCON
, MERCON
V and MERCON
SP are not
interchangeable. DO NOT mix MERCON
, MERCON
V and
MERCON
SP. Use of dual usage fluids in an automatic
transmission application requiring MERCON
SP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
7Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size, if equipped with an in-tank cooler, if equipped an
oil to air cooler and if equipped with a remote filter assembly. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick’s normal operating range.
8Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
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A
Accessory delay ..........................48
AdvanceTrac ..............................143
Air cleaner filter ...............227–228
Airbag supplemental restraint
system ..........................................74
and child safety seats ..............76
description ................................74
disposal ......................................78
driver airbag ..............................76
indicator light ...........................78
operation ...................................76
passenger airbag .......................76
passenger deactivation
switch ........................................79
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................206
Anti-lock brake system
(see Brakes) ..............................139
Audio system
(see Radio) ......................18, 20, 24
Automatic transmission
driving an automatic
overdrive .................147, 149, 152
fluid, adding ............................224
fluid, checking ........................224
fluid, refill capacities ..............230
fluid, specification ..................237
Auxiliary power point .................47
Axle
lubricant specifications ..234, 237
refill capacities ........................230
traction lok ..............................141
B
Battery .......................................203acid, treating emergencies .....203
jumping a disabled battery ....176
maintenance-free ....................203
replacement, specifications ...228
servicing ..................................203
BeltMinder ...................................69
Brakes ........................................139
anti-lock ...................................139
anti-lock brake system (ABS)
warning light ...........................139
fluid, checking and adding ....224
fluid, refill capacities ..............230
fluid, specifications .........234, 237
lubricant specifications ..234, 237
parking ....................................140
shift interlock ..........................146
Break-in period .............................5
Bulbs ............................................38
C
Capacities for refilling fluids ....230
Cell phone use ..............................8
Child safety restraints ................84
child safety belts ......................84
Child safety seats ........................87
in front seat ..............................88
in rear seat ................................88
tether anchorage hardware .....91
Cleaning your vehicle
engine compartment ..............192
exterior ....................................195
instrument panel ....................194
interior .....................................194
interior trim ............................194
plastic parts ............................193
safety belts ..............................194
washing ....................................191
waxing .....................................191
wheels ......................................192
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wiper blades ............................193
Climate control (see Air
conditioning or Heating) ......30, 32
Clock adjust
6-CD in dash .......................21, 26
AM/FM .......................................19
Compass, electronic ....................45
calibration .................................46
set zone adjustment .................46
Console
overhead ....................................44
Controls
power seat .................................59
Coolant
checking and adding ..............206
refill capacities ................210, 230
specifications ..................234, 237
Cruise control
(see Speed control) ....................49
Customer Assistance ................156
Ford Extended Service
Plan ..........................................188
Getting assistance outside the
U.S. and Canada .....................189
Getting roadside assistance ...156
Getting the service you
need .........................................182
Ordering additional owner’s
literature .................................190
The Dispute Settlement
Board .......................................185
Utilizing the
Mediation/Arbitration
Program ...................................188
D
Daytime running lamps
(see Lamps) ................................34Dipstick
automatic transmission
fluid ..........................................224
engine oil .................................200
Doors
lubricant specifications ..........234
Driveline universal joint and
slip yoke ....................................224
Driving under special
conditions
through water .........................155
E
Emergencies, roadside
jump-starting ..........................176
Emergency Flashers .................157
Emission control system ..........220
Engine ........................................237
cleaning ...................................192
coolant .....................................206
diesel ...........................................7
fail-safe cooling .......................211
idle speed control ...................203
lubrication
specifications ..................234, 237
refill capacities ........................230
service points ..........................199
starting after a collision .........158
Engine block heater .................138
Engine oil ..................................200
change oil soon warning,
message center .......................200
checking and adding ..............200
dipstick ....................................200
filter, specifications ........202, 228
recommendations ...................202
refill capacities ........................230
specifications ..................234, 237
Exhaust fumes ..........................138
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interior lamps ...........................37
replacing bulbs ...................38–42
Lane change indicator
(see Turn signal) ........................37
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........139
Load limits .................................116
Loading instructions .................123
Lubricant specifications ...234, 237
Lug nuts ....................................175
Lumbar support, seats ...............59
M
Mirrors
fold away ...................................49
side view mirrors (power) .......48
Motorcraft parts ........195, 217, 228
O
Octane rating ............................215
Oil (see Engine oil) ..................200
P
Parking brake ............................140
Parts (see Motorcraft parts) ....228
Power distribution box
(see Fuses) ...............................163
Power door locks ........................53
Power mirrors .............................48
Power point .................................47
Power steering ..........................140
fluid, checking and adding ....223
fluid, refill capacity ................230
fluid, specifications .........234, 237Power Windows ...........................47
Preparing to drive your
vehicle ........................................141
R
Radio ................................18, 20, 24
Relays ................................159, 166
Remote entry system
illuminated entry ......................57
locking/unlocking doors ...........53
Roadside assistance ..................156
S
Safety Belt Maintenance ............73
Safety belts
(see Safety restraints) .........64–68
Safety defects, reporting ..........190
Safety restraints ....................64–68
belt minder ...............................69
extension assembly ..................73
for adults .............................65–67
for children .........................83–84
lap belt ......................................68
safety belt maintenance ...........73
warning light and chime ..........69
Safety seats for children ............87
Seat belts
(see Safety restraints) ...............64
Seats ............................................58
child safety seats ......................87
front seats .................................58
Servicing your vehicle ..............197
Setting the clock
AM/FM stereo ...........................19
AM/FM/In-dash 6 CD ..........21, 26
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