steering FORD E SERIES 2006 4.G Owner's Manual

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Engine compartment component locations
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Windshield washer fluid reservoir
2. Engine oil filler cap
3. Automatic transmission fluid dipstick
4. Air filter assembly
5. Engine oil dipstick
6. Power steering fluid reservoir
7. Brake fluid reservoir
8. Engine coolant reservoir
9. Battery
2006 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
199

What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The “CHECK GAGE” indicator
light will illuminate.
•The “CHECK GAGE” indicator light will flash when fail-safe cooling
mode has been activated.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
2006 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
211

POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCON
AT F.
Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°
– 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
For E-450 and E-550 vehicles with the Hydro-Boost Brake
System, do not press the brake pedal after the engine has been
turned off. Pressing the brake pedal after the engine has been turned
off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
FULL COLD
2006 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
223

FluidFord Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCON
AT FAll Keep in FULL
range on
dipstick
Rear axle SAE 75W-140
Synthetic Rear
Axle
Lubricant
2,4
Visteon 8.8/9.75
inch
conventional and
Traction-Lok5.5 pints (2.6L)3
Dana M70
(M248)
E-350
conventional and
Limited Slip6.3 pints (3.0L)3
SAE 90 Hypoid
Gear Oil (axles
shown are all
limited slip)
4
Dana Limited
Slip Axles
M60 (M248)
E250/3506.3 pints (3.0L)3
M70FF
(M267FF)
E-3506.8 pints (3.2L)3
M70HD
(M273HD)
E-4508.3 pints (3.9L)3
SAE 80W-90
Premium Rear
Axle LubricantDana
conventional
axles
M60 (M248)
E250/3506.3 pints (3.0L)3
M70FF
(M267FF)
E-3506.6 pints (3.1L)3
M70HD
(M273HD)
E-4508.3 pints (3.9L)3
2006 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
231

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
or
WSS-M6C62–A
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA, OR
and NM),
VC-7-B (CA, OR
and NM)
WSS -M97B51-A1
Engine
oil-gasoline
engineMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
with API
Certification
Mark
Engine oil-diesel
engineRefer to thePower Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracksMotorcraft
Multi-Purpose
GreaseXG–4 or XL-5 ESB-M1C93–B
Lock cylinders Motorcraft
Penetrating and
Lock LubricantXL-1 none
Power steering
fluidMotorcraft
MERCON
AT FXT-2-QDX MERCON

2006 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
234

interior lamps ...........................37
replacing bulbs ...................38–42
Lane change indicator
(see Turn signal) ........................37
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........139
Load limits .................................116
Loading instructions .................123
Lubricant specifications ...234, 237
Lug nuts ....................................175
Lumbar support, seats ...............59
M
Mirrors
fold away ...................................49
side view mirrors (power) .......48
Motorcraft parts ........195, 217, 228
O
Octane rating ............................215
Oil (see Engine oil) ..................200
P
Parking brake ............................140
Parts (see Motorcraft parts) ....228
Power distribution box
(see Fuses) ...............................163
Power door locks ........................53
Power mirrors .............................48
Power point .................................47
Power steering ..........................140
fluid, checking and adding ....223
fluid, refill capacity ................230
fluid, specifications .........234, 237Power Windows ...........................47
Preparing to drive your
vehicle ........................................141
R
Radio ................................18, 20, 24
Relays ................................159, 166
Remote entry system
illuminated entry ......................57
locking/unlocking doors ...........53
Roadside assistance ..................156
S
Safety Belt Maintenance ............73
Safety belts
(see Safety restraints) .........64–68
Safety defects, reporting ..........190
Safety restraints ....................64–68
belt minder ...............................69
extension assembly ..................73
for adults .............................65–67
for children .........................83–84
lap belt ......................................68
safety belt maintenance ...........73
warning light and chime ..........69
Safety seats for children ............87
Seat belts
(see Safety restraints) ...............64
Seats ............................................58
child safety seats ......................87
front seats .................................58
Servicing your vehicle ..............197
Setting the clock
AM/FM stereo ...........................19
AM/FM/In-dash 6 CD ..........21, 26
2006 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Index
246

Spare tire
(see Changing the Tire) ...........169
Spark plugs,
specifications .....................228, 237
Special notice ................................8
ambulance conversions ..............7
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................234, 237
Speed control ..............................49
Starting your
vehicle ........................135–136, 138
jump starting ..........................176
Steering wheel
tilting .........................................44
T
Temperature control
(see Climate control) ...........30, 32
Tilt steering wheel ......................44
Tires ...................................101–102
alignment ................................114
care ..........................................112
changing ..........................169–170
checking the pressure ............104
inspecting and inflating .........103
label .........................................112
replacing ..........................107, 171
rotating ....................................115
safety practices .......................113
sidewall information ...............108
snow tires and chains ............116
spare tire .................................168
terminology .............................102
tire grades ...............................102treadwear ........................101, 112
Towing .......................................123
recreational towing .................134
trailer towing ..........................123
wrecker ....................................181
Traction-lok rear axle ...............141
Transmission .............................146
brake-shift interlock (BSI) ....146
fluid, checking and adding
(automatic) .............................224
fluid, refill capacities ..............230
lubricant specifications ..234, 237
Turn signal ..................................37
V
Vehicle dimensions ...................237
Vehicle Identification Number
(VIN) ..........................................239
Vehicle loading ..........................116
Ventilating your vehicle ...........138
W
Warning lights (see Lights) .......12
Washer fluid ..............................200
Water, Driving through .............155
Windows
power .........................................47
Windshield washer fluid and
wipers ..........................................43
checking and adding fluid .....200
replacing wiper blades .............43
Wrecker towing .........................181
2006 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Index
247