brake FORD E SERIES 2006 4.G Workshop Manual

POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCON
AT F.
Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°
– 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
For E-450 and E-550 vehicles with the Hydro-Boost Brake
System, do not press the brake pedal after the engine has been
turned off. Pressing the brake pedal after the engine has been turned
off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
FULL COLD
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6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
MAX
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Owners Guide (post-2002-fmt)
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REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Brake Fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
oil-gasoline
engine (includes
filter change)
8
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)All 6.0 quarts
(5.7L)
Engine oil-diesel
engine (includes
filter change)Refer to thePower Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement.
Engine
coolant-gasoline
engine
1
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.6L V8 engine 23.8 quarts
(22.6L)
4.6L V8 engine
with aux rear
heat26.0 quarts
(24.6L)
5.4L V8 engine 28.8 quarts
(27.2L)
5.4L V8 engine
with aux rear
heat30.8 quarts
(29.1L)
6.8L V10 engine 30.4 quarts
(28.8L)
6.8L V10 engine
with aux rear
heat32.6 quarts
(30.8L)
Engine
coolant-diesel
engine
1
Refer to thePower Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement.
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LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
or
WSS-M6C62–A
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA, OR
and NM),
VC-7-B (CA, OR
and NM)
WSS -M97B51-A1
Engine
oil-gasoline
engineMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
with API
Certification
Mark
Engine oil-diesel
engineRefer to thePower Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracksMotorcraft
Multi-Purpose
GreaseXG–4 or XL-5 ESB-M1C93–B
Lock cylinders Motorcraft
Penetrating and
Lock LubricantXL-1 none
Power steering
fluidMotorcraft
MERCON
AT FXT-2-QDX MERCON

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Item Ford part
nameFord part
numberFord
specification
Automatic
transmission
(4R70/75 E)
1
Motorcraft
MERCON
V
AT FXT-5-QM MERCON
V
Automatic
transmission
TorqShift
(5–speed)
1
Motorcraft
MERCON
SP
AT FXT-6–QSP MERCON
SP
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3-A ESE-M1C171-A
Parking brake
assembly (E-450
Super Duty)Motorcraft
MERCON

Automatic
Transmission
FluidXT-2-QDX MERCON

Visteon
conventional and
Traction-Lok
axles
2
SAE 75W-140
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192–A
Dana M70
(M248)
E-350
conventional and
Limited Slip
3
SAE 75W-140
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192–A
Dana Limited
Slip Axles
3
M60 (M248)
E-250/350
M70FF
(M267FF)
E-350
M70HD
(M273HD)
E-450SAE 90 Hypoid
Gear OilC6AZ-19580–E ESW-M2C105–E
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A
Accessory delay ..........................48
AdvanceTrac ..............................143
Air cleaner filter ...............227–228
Airbag supplemental restraint
system ..........................................74
and child safety seats ..............76
description ................................74
disposal ......................................78
driver airbag ..............................76
indicator light ...........................78
operation ...................................76
passenger airbag .......................76
passenger deactivation
switch ........................................79
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................206
Anti-lock brake system
(see Brakes) ..............................139
Audio system
(see Radio) ......................18, 20, 24
Automatic transmission
driving an automatic
overdrive .................147, 149, 152
fluid, adding ............................224
fluid, checking ........................224
fluid, refill capacities ..............230
fluid, specification ..................237
Auxiliary power point .................47
Axle
lubricant specifications ..234, 237
refill capacities ........................230
traction lok ..............................141
B
Battery .......................................203acid, treating emergencies .....203
jumping a disabled battery ....176
maintenance-free ....................203
replacement, specifications ...228
servicing ..................................203
BeltMinder ...................................69
Brakes ........................................139
anti-lock ...................................139
anti-lock brake system (ABS)
warning light ...........................139
fluid, checking and adding ....224
fluid, refill capacities ..............230
fluid, specifications .........234, 237
lubricant specifications ..234, 237
parking ....................................140
shift interlock ..........................146
Break-in period .............................5
Bulbs ............................................38
C
Capacities for refilling fluids ....230
Cell phone use ..............................8
Child safety restraints ................84
child safety belts ......................84
Child safety seats ........................87
in front seat ..............................88
in rear seat ................................88
tether anchorage hardware .....91
Cleaning your vehicle
engine compartment ..............192
exterior ....................................195
instrument panel ....................194
interior .....................................194
interior trim ............................194
plastic parts ............................193
safety belts ..............................194
washing ....................................191
waxing .....................................191
wheels ......................................192
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Index
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interior lamps ...........................37
replacing bulbs ...................38–42
Lane change indicator
(see Turn signal) ........................37
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........139
Load limits .................................116
Loading instructions .................123
Lubricant specifications ...234, 237
Lug nuts ....................................175
Lumbar support, seats ...............59
M
Mirrors
fold away ...................................49
side view mirrors (power) .......48
Motorcraft parts ........195, 217, 228
O
Octane rating ............................215
Oil (see Engine oil) ..................200
P
Parking brake ............................140
Parts (see Motorcraft parts) ....228
Power distribution box
(see Fuses) ...............................163
Power door locks ........................53
Power mirrors .............................48
Power point .................................47
Power steering ..........................140
fluid, checking and adding ....223
fluid, refill capacity ................230
fluid, specifications .........234, 237Power Windows ...........................47
Preparing to drive your
vehicle ........................................141
R
Radio ................................18, 20, 24
Relays ................................159, 166
Remote entry system
illuminated entry ......................57
locking/unlocking doors ...........53
Roadside assistance ..................156
S
Safety Belt Maintenance ............73
Safety belts
(see Safety restraints) .........64–68
Safety defects, reporting ..........190
Safety restraints ....................64–68
belt minder ...............................69
extension assembly ..................73
for adults .............................65–67
for children .........................83–84
lap belt ......................................68
safety belt maintenance ...........73
warning light and chime ..........69
Safety seats for children ............87
Seat belts
(see Safety restraints) ...............64
Seats ............................................58
child safety seats ......................87
front seats .................................58
Servicing your vehicle ..............197
Setting the clock
AM/FM stereo ...........................19
AM/FM/In-dash 6 CD ..........21, 26
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Index
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Spare tire
(see Changing the Tire) ...........169
Spark plugs,
specifications .....................228, 237
Special notice ................................8
ambulance conversions ..............7
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................234, 237
Speed control ..............................49
Starting your
vehicle ........................135–136, 138
jump starting ..........................176
Steering wheel
tilting .........................................44
T
Temperature control
(see Climate control) ...........30, 32
Tilt steering wheel ......................44
Tires ...................................101–102
alignment ................................114
care ..........................................112
changing ..........................169–170
checking the pressure ............104
inspecting and inflating .........103
label .........................................112
replacing ..........................107, 171
rotating ....................................115
safety practices .......................113
sidewall information ...............108
snow tires and chains ............116
spare tire .................................168
terminology .............................102
tire grades ...............................102treadwear ........................101, 112
Towing .......................................123
recreational towing .................134
trailer towing ..........................123
wrecker ....................................181
Traction-lok rear axle ...............141
Transmission .............................146
brake-shift interlock (BSI) ....146
fluid, checking and adding
(automatic) .............................224
fluid, refill capacities ..............230
lubricant specifications ..234, 237
Turn signal ..................................37
V
Vehicle dimensions ...................237
Vehicle Identification Number
(VIN) ..........................................239
Vehicle loading ..........................116
Ventilating your vehicle ...........138
W
Warning lights (see Lights) .......12
Washer fluid ..............................200
Water, Driving through .............155
Windows
power .........................................47
Windshield washer fluid and
wipers ..........................................43
checking and adding fluid .....200
replacing wiper blades .............43
Wrecker towing .........................181
2006 Econoline(eco)
Owners Guide (post-2002-fmt)
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Index
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