steering FORD E SERIES 2007 4.G Owner's Manual

Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the airbag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then with a clean, dry
cloth; you may also use Motorcraft Dash & Vinyl Cleaner (ZC-38-A).
•Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Motorcraft Professional Strength
Carpet & Upholstery Cleaner (ZC-54).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•If a ring forms on the fabric after spot cleaning, clean the entire area
immediately (but do not oversaturate) or the ring will set.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
Do not use cleaning solvents, bleach or dye on the vehicle’s
seatbelts, as these actions may weaken the belt webbing.
LEATHER SEATS (IF EQUIPPED)
Your leather seating surfaces have a clear, protective coating over the
leather.
•To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl
Cleaner (ZC-11–A). Dry the area with a soft cloth.
•To help maintain its resiliency and color, use the Motorcraft Deluxe
Leather Care Kit (ZC-11–D), available from your authorized dealer.
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Cleaning
204

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Engine compartment component locations
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Windshield washer fluid reservoir
2. Engine oil filler cap
3. Automatic transmission fluid dipstick
4. Air filter assembly
5. Engine oil dipstick
6. Power steering fluid reservoir
7. Brake fluid reservoir
8. Engine coolant reservoir
9. Power distribution box
10. Battery
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Maintenance and Specifications
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What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The “CHECK GAGE” indicator
light will illuminate.
•The “CHECK GAGE” indicator light will flash when fail-safe cooling
mode has been activated.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
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vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by 20
minutes of stop-and-go driving with at least four 30 second idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCON
AT F.
Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°
– 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
FULL COLD
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Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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4. Turn the engine off.
For E-450 and E-550 vehicles with the Hydro-Boost Brake
System, do not press the brake pedal after the engine has been
turned off. Pressing the brake pedal after the engine has been turned
off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your authorized dealer immediately.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
MAX
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
234

Item Capacity Ford part nameFord part number /
Ford specification
Engine oil-gasoline
engine6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20- LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark
Engine oil-diesel engineRefer to thePower Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplement.
Power steering fluidKeep in FULL
range on dipstickMotorcraft MERCON

AT FXT-2-QDX /
MERCON

Automatic transmission
fluid (4R75E)13.9 quarts
(13.1L)
3
Motorcraft MERCON
V
AT F
4
XT-5-QM /
MERCON
V
Automatic transmission
fluid TorqShift
(5–speed)17.5 quarts
(16.6L)
3
Motorcraft MERCON
SP
AT F
4
XT-6-QSP /
MERCON
SP
Parking brake assembly
(E-450 Super Duty)—Motorcraft MERCON

AT FXT-2-QDX /
MERCON

Dana conventional and
Limited Slip axle fluid
M60 (M248)
E-350 w/ 4.10 axle ratio5.9 pints (2.8L)
5,7
SAE 75W-140 Synthetic
Rear Axle Lubricant
6
XY-75W140-QL /
WSL-M2C192-A
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Maintenance and Specifications
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headlamps, flash to pass ..........35
instrument panel, dimming .....36
interior lamps ...........................38
replacing bulbs .........................40
Lane change indicator
(see Turn signal) ........................38
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........144
Load limits .................................122
Loading instructions .................128
Locks ............................................54
autolock .....................................54
doors ..........................................54
Lubricant specifications ...........241
Lug nuts ....................................184
Lumbar support, seats ...............61
M
Mirrors
fold away ...................................50
side view mirrors (power) .......50
Motorcraft parts ........205, 222, 239
O
Octane rating ............................226
Oil (see Engine oil) ..................211
P
Parking brake ............................145
Parts (see Motorcraft parts) ....239
Power distribution box
(see Fuses) ...............................171
Power door locks ........................54
Power mirrors .............................50Power point .................................48
Power steering ..........................148
fluid, checking and adding ....233
fluid, refill capacity ................241
fluid, specifications .................241
Power Windows ...........................49
Preparing to drive
your vehicle ...............................149
R
Radio ................................19, 21, 25
Relays ................................167, 174
Remote entry system .................56
illuminated entry ......................59
locking/unlocking doors ...........57
panic alarm ...............................57
replacement/additional
transmitters ...............................58
replacing the batteries .............58
Reverse sensing system ...........160
Roadside assistance ..................163
S
Safety Belt Maintenance ............76
Safety belts (see Safety
restraints) ........................66, 68–70
Safety defects, reporting ..198–199
Safety restraints ..............66, 68–70
BeltMinder
..............................72
extension assembly ..................75
for adults .............................68–69
for children .........................85–86
lap belt ......................................71
safety belt maintenance ...........76
warning light and chime ....71–72
Safety seats for children ............90
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Owners Guide (post-2002-fmt)
USA(fus)
Index
256

Seat belts
(see Safety restraints) ...............66
Seats ............................................60
child safety seats ......................90
front seats .................................60
Servicing your vehicle ..............207
Setting the clock
AM/FM stereo ...........................20
AM/FM/In-dash 6 CD ..........22, 27
Spare tire
(see Changing the Tire) ...........178
Spark plugs,
specifications .....................239, 247
Special notice ................................8
ambulance conversions ..............8
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...................................241
Speed control ..............................51
Starting your vehicle ........140–142
jump starting ..........................185
Steering wheel
tilting .........................................45
T
Temperature control
(see Climate control) ...........31, 33
Tilt steering wheel ......................45
Tires ...................................104–105
alignment ................................114
care ..........................................110
changing ..........................178–179
checking the pressure ............109
inflating ...................................106
label .........................................121
replacing ..........................112, 181
rotating ....................................114safety practices .......................113
sidewall information ...............116
snow tires and chains ............122
spare tire .........................176, 178
terminology .............................105
tire grades ...............................105
treadwear ........................104, 111
Towing .......................................128
recreational towing .................139
trailer towing ..........................128
wrecker ....................................191
Traction-lok rear axle ...............149
Transmission .............................151
brake-shift interlock (BSI) ....151
fluid, checking and adding
(automatic) .............................234
fluid, refill capacities ..............241
lubricant specifications ..........241
Turn signal ..................................38
V
Vehicle Identification Number
(VIN) ..........................................248
Vehicle loading ..........................122
Ventilating your vehicle ...........143
W
Warning lights (see Lights) .......12
Washer fluid ..............................210
Water, Driving through .............162
Windows
power .........................................49
Windshield washer fluid and
wipers ..........................................44
checking and adding fluid .....210
replacing wiper blades ...........210
Wrecker towing .........................191
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Index
257