light FORD E SERIES 2007 4.G Repair Manual

remove the coolant pressure relief cap on the radiator of a vehicle with
an overflow system, follow these steps to add engine coolant.
To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (a translucent plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the “COLD FILL RANGE” or the “FULL COLD” level on
the reservoir. If you removed the radiator cap in an overflow system, fill
the radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration (refer
toChecking engine coolant). If the concentration is not 50/50
(protection to –34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0 liter) of engine coolant per
month, have your authorized dealer check the engine cooling system.
Your cooling system may have a leak. Operating an engine with a low
level of coolant can result in engine overheating and possible engine
damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
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What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The “CHECK GAGE” indicator
light will illuminate.
•The “CHECK GAGE” indicator light will flash when fail-safe cooling
mode has been activated.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
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Octane recommendations
Your vehicle is designed to use
“Regular” unleaded gasoline with
pump (R+M)/2 octane rating of 87.
We do not recommend the use of
gasolines labeled as “Regular” that
are sold with octane ratings of 86 or lower in high altitude areas.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your authorized dealer to
prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems, try a different brand of unleaded gasoline. “Premium”
unleaded gasoline is not recommended for vehicles designed to use
“Regular” unleaded gasoline because it may cause these problems to
become more pronounced. If the problems persist, see your authorized
dealer.
Do not add aftermarket fuel additive products to your fuel tank. It
should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. These products have not been approved for your engine and
could cause damage to the fuel system. Repairs to correct the effects of
using an aftermarket product in your fuel may not be covered by your
warranty.
Many of the world’s automakers approved the World-wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-wide Fuel Charter.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality, per the recommendations in theChoosing the Right
Fuelsection.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
effect on powertrain components.
87(R+M)/2 METHOD
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If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine. On restarting, cranking time will take a few seconds longer
than normal.
•Normally, adding one gallon of fuel is enough to restart the engine. If
the vehicle is out of fuel and on a steep grade, more than one gallon
may be required.
•The
indicator may come on. For more information on the “check
engine” or the “service engine soon” indicator, refer toWarning lights
and chimesin theInstrument Clusterchapter.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles (1,600 km)
of driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theMaintenance
product specifications and capacitiessection of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
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•Idling for long periods of time (greater than one minute) may waste
fuel.
•Anticipate stopping; slowing down may eliminate the need to stop.
•Sudden or hard accelerations may reduce fuel economy.
•Slow down gradually.
•Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses
15% less fuel than traveling at 65 mph [105 km/h]).
•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between the top gears occurs. Unnecessary
shifting of this type could result in reduced fuel economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toMaintenance product
specifications and capacitiesin this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
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Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the
indicator, charging system warning light or the
temperature warning light, fluid leaks, strange odors, smoke or loss of
engine power could indicate that the emission control system is not
working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the
indicator illuminates, the OBD-II system has detected a malfunction.
Temporary malfunctions may cause the
indicator to illuminate.
Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local Ford or Ford of Canada dealer. These quality
accessories have been specifically engineered to fulfill your automotive
needs; they are custom designed to complement the style and
aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessories found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessories. The accessories will be warranted for whichever provides
you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
Contact your dealer for details and a copy of the warranty.
The following is a list of several Genuine Ford Accessories. Not all
accessories are available for all models. For a complete listing of the
accessories that are available for your vehicle, please contact your dealer
or visit our online store at: www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Door edge guards
Front end covers
Headlamps, fog lights and Daytime Running Lamps (DRLs)
Running boards
Splash guards
Interior style
Electrochromatic compass/temperature interior mirrors
Floor mats
Lifestyle
Cargo organization and management
Speed control
Trailer hitches, wiring harnesses and accessories
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A
Accessory delay ..........................49
AdvanceTrac ..............................145
Air cleaner filter ...............237–239
Airbag supplemental restraint
system ....................................76–77
and child safety seats ..............78
description ................................77
disposal ......................................80
driver airbag ..............................79
indicator light ...........................80
operation ...................................79
passenger airbag .......................79
passenger deactivation
switch ........................................81
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................216
Anti-lock brake system
(see Brakes) ..............................144
Audio system
(see Radio) ......................19, 21, 25
Automatic transmission
driving an automatic
overdrive .................152, 155, 157
fluid, adding ............................234
fluid, checking ........................234
fluid, refill capacities ..............241
fluid, specification ..................241
Auxiliary power point .................48
Axle
lubricant specifications ..........241
refill capacities ........................241
traction lok ..............................149
B
Battery .......................................214acid, treating emergencies .....214
battery saver .............................34
jumping a disabled battery ....185
maintenance-free ....................214
replacement, specifications ...239
servicing ..................................214
BeltMinder
.................................72
Brakes ........................................143
anti-lock ...................................144
anti-lock brake system (ABS)
warning light ...........................144
fluid, checking and adding ....234
fluid, refill capacities ..............241
fluid, specifications .................241
lubricant specifications ..........241
parking ....................................145
shift interlock ..........................151
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....241
Cell phone use ..............................9
Child safety restraints ................86
child safety belts ......................86
Child safety seats ........................90
in front seat ..............................91
in rear seat ................................91
tether anchorage hardware .....94
Cleaning your vehicle
engine compartment ..............202
exterior ....................................205
instrument panel ....................203
interior .....................................204
interior trim ............................204
plastic parts ............................202
safety belts ..............................204
washing ....................................200
waxing .....................................201
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Fluid capacities .........................241
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................149
Fuel ............................................222
calculating fuel economy .......227
cap ...........................................224
capacity ...................................241
choosing the right fuel ...........225
comparisons with EPA fuel
economy estimates .................230
detergent in fuel .....................226
filling your vehicle
with fuel ..................222, 224, 227
filter, specifications ........222, 239
fuel pump shut-off switch .....165
improving fuel economy ........227
octane rating ...................226, 247
quality ......................................226
running out of fuel .................226
safety information relating to
automotive fuels .....................222
Fuses ..................................167–168
G
Garage door opener ....................46
Gas cap (see Fuel cap) ............224
Gas mileage
(see Fuel economy) .................227
Gauges .........................................16
H
Hazard flashers .........................165
Headlamps ...................................34
bulb specifications ....................39
daytime running lights .............35
flash to pass ..............................35
high beam .................................35replacing bulbs .........................40
turning on and off ....................34
Heating
heater only system .............31, 33
heating and air conditioning
system .......................................32
Hood ..........................................208
I
Ignition ...............................140, 247
Illuminated visor mirror .............45
Infant seats
(see Safety seats) .......................90
Inspection/maintenance (I/M)
testing ........................................232
Instrument panel
cleaning ...................................203
cluster ........................................12
lighting up panel and
interior .......................................36
J
Jump-starting your vehicle ......185
K
Keyless entry system
autolock .....................................54
Keys .............................................54
positions of the ignition .........140
L
Lamps
bulb replacement
specifications chart ..................39
daytime running light ...............35
headlamps .................................34
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headlamps, flash to pass ..........35
instrument panel, dimming .....36
interior lamps ...........................38
replacing bulbs .........................40
Lane change indicator
(see Turn signal) ........................38
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........144
Load limits .................................122
Loading instructions .................128
Locks ............................................54
autolock .....................................54
doors ..........................................54
Lubricant specifications ...........241
Lug nuts ....................................184
Lumbar support, seats ...............61
M
Mirrors
fold away ...................................50
side view mirrors (power) .......50
Motorcraft parts ........205, 222, 239
O
Octane rating ............................226
Oil (see Engine oil) ..................211
P
Parking brake ............................145
Parts (see Motorcraft parts) ....239
Power distribution box
(see Fuses) ...............................171
Power door locks ........................54
Power mirrors .............................50Power point .................................48
Power steering ..........................148
fluid, checking and adding ....233
fluid, refill capacity ................241
fluid, specifications .................241
Power Windows ...........................49
Preparing to drive
your vehicle ...............................149
R
Radio ................................19, 21, 25
Relays ................................167, 174
Remote entry system .................56
illuminated entry ......................59
locking/unlocking doors ...........57
panic alarm ...............................57
replacement/additional
transmitters ...............................58
replacing the batteries .............58
Reverse sensing system ...........160
Roadside assistance ..................163
S
Safety Belt Maintenance ............76
Safety belts (see Safety
restraints) ........................66, 68–70
Safety defects, reporting ..198–199
Safety restraints ..............66, 68–70
BeltMinder
..............................72
extension assembly ..................75
for adults .............................68–69
for children .........................85–86
lap belt ......................................71
safety belt maintenance ...........76
warning light and chime ....71–72
Safety seats for children ............90
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